Bobcat 463 Loader Operation & Maintenance Manual 6901811 – PDF DOWNLOAD

Description

Bobcat 463 Loader Operation & Maintenance Manual 6901811 – PDF DOWNLOAD

FILE DETAILS:

Bobcat 463 Loader Operation & Maintenance Manual 6901811 – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 463 Loader Operation & Maintenance Manual 6901811 – PDF DOWNLOAD

S/N 522211001 & Above
S/N 522111001 & Above

SAFETY INSTRUCTIONS:
Before Operation:

Carefully follow the operating and maintenance instructions in this manual. The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.

• The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights).

They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat 463 Loader Operation & Maintenance Manual 6901811 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 11
LOADER SERIAL NUMBER 11
ENGINE SERIAL NUMBER 12
DELIVERY REPORT 12
BOBCAT LOADER IDENTIFICATION 13
FEATURES, ACCESSORIES AND ATTACHMENTS 14
Standard Items 14
Options and Accessories 14
Attachments 14
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANELS 25
Left, Right And Accessory Panels 25
BOBCAT INTERLOCK CONTROL SYSTEM (bics™) 26
Description 26
Lift Arm By-Pass Control 26
Traction Lock Override 27
ENGINE SPEED CONTROL 27
Operation 27
PARKING BRAKE 27
Operation 27
STEERING LEVERS 28
Operation 28
STOPPING THE BOBCAT LOADER 28
Procedure 28
SEAT BAR RESTRAINT SYSTEM 29
HYDRAULIC CONTROLS 30
Foot Pedals 30
Bucket Position Valve Operation (If Equipped) 30
Auxiliary Hydraulics 31
Quick Couplers 31
Auxiliary Hydraulic Continuous Operation 32
Relieving Hydraulic Pressure 32
DAILY INSPECTION 33
Daily Inspection and Maintenance 33
GETTING READY FOR OPERATION 34
STARTING THE ENGINE 35
Normal Starting 36
Cold Temperature Starting 36
Warming The Hydraulic/Hydrostatic System 37
STOPPING THE ENGINE 37
ATTACHMENTS AND BUCKETS 38
Choosing The Correct Bucket 38
Pallet Forks 38
Installing The Bucket or Attachment 39
Removing The Bucket Or Attachment 40
OPERATING PROCEDURE 41
Operating With A Full Bucket 41
Filling The Bucket 42
Emptying the Bucket 42
Digging Into The Ground 43
Leveling The Ground (Using Lift Arms In Float Position) 43
Backfilling 43
PARKING THE BOBCAT LOADER 44
TRANSPORTING THE BOBCAT LOADER 44
Loading Onto Transport Vehicle 44
Fastening To Transport Vehicle 45
LIFTING THE LOADER 46
TOWING THE LOADER 47
PREVENTIVE MAINTENANCE 49
MAINTENANCE SAFETY 51
SERVICE SCHEDULE 53
Chart 53
LIFT ARM SUPPORT DEVICE 54
Engaging The Lift Arm Support Device 54
Disengaging The Lift Arm Support Device 55
OPERATOR CAB 56
Description 56
Raising The Operator Cab 56
Lowering The Operator Cab 57
Emergency Exit 58
SEAT BAR RESTRAINT SYSTEM 59
Inspecting The Seat Bar 59
Maintaining The Seat Bar 59
Foot Pedal Clean Out 59
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 60
Inspecting The BICS Controller (Engine Stopped – Key ON) 60
Inspecting The Seat Bar Sensor (Engine RUNNING) 60
Inspecting The Traction Lock (Engine RUNNING) 60
Inspecting The Lift Arm By-Pass Control 60
REAR DOOR 61
Opening And Closing The Rear Door 61
AIR CLEANER SERVICE 62
Replacing Filter Elements 62
FUEL SYSTEM 63
Fuel Specifications 63
Filling The Fuel Tank 63
Fuel Filter 63
Removing Air From The Fuel System 64
Removing Air From The Fuel System 64
ENGINE LUBRICATION SYSTEM 65
Checking Engine Oil 65
Replacing The Oil And Filter 65
ENGINE COOLING SYSTEM 66
Checking The Coolant Level 66
Cleaning The Cooling System 66
Removing & Replacing Coolant In The Cooling System 66
ALTERNATOR BELT 67
Adjusting The Alternator Belt 67
ELECTRICAL SYSTEM 68
Description 68
Fuse Location 68
Using A Booster Battery (Jump Starting) 69
Removing And Installing The Battery 70
HYDRAULIC / HYDROSTATIC SYSTEM 71
Checking And Adding Fluid 71
Replacing Hydraulic/Hydrostatic Filter 71
Replacing Hydraulic Fluid 72
Reservoir Breather 72
SPARK ARRESTOR MUFFLER 73
Maintenance 73
TIRE MAINTENANCE 74
Wheel Nuts 74
Tire Rotation 74
Mounting 74
FINAL DRIVE TRANSMISSION (CHAINCASE) 75
Checking And Adding Oil 75
AUXILIARY CONTROL LOCKBOLT 75
LUBRICATING THE BOBCAT LOADER 76
Lubrication Locations 76
PIVOT PINS 77
Inspection And Maintenance 77
BOB-TACH 78
Inspection And Maintenance 78
SYSTEM SETUP & ANALYSIS 79
TROUBLESHOOTING 81
Troubleshooting The Engine 81
Troubleshooting The Hydraulic System 82
Troubleshooting The Hydrostatic System 82
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 83
Troubleshooting Chart 83
MACHINE SIGN TRANSLATIONS 85
SERVICE SCHEDULE (6708212) 87
SERVICE SCHEDULE (CONT’D) (6708212) 88
WARNING (6579510) 89
DANGER (6702301) 90
WARNING (6577754) 90
DANGER (6702302) 91
WARNING (6579528) 91
WARNING (6717343) 92
WARNING (6576048) 92
IMPORTANT (6560573) 93
WARNING (6710358) 93
WARNING (6579511) 94
SPECIFICATIONS 95
LOADER SPECIFICATIONS (463) 97
Machine Dimensions 97
Performance 98
Controls 98
Engine 98
Hydraulic System 99
Electrical 99
Drive System 100
Capacities 100
Tires 100
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 101
WARRANTY 103

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