Bobcat 863 863 High Flow Service Manual 6900648 (10–98) – PDF DOWNLOAD

Description

Bobcat 863 863 High Flow Service Manual 6900648 (10–98) – PDF DOWNLOAD

DESCRIPTION:

Bobcat 863 863 High Flow Service Manual 6900648 (10–98) – PDF DOWNLOAD

S/N 514425001 & Above
S/N 514525001 & Above
S/N 514625001 & Above

SAFETY INSTRUCTIONS:

The following publications provide information on the safe use and maintenance of the loader and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine
is in safe operating condition.
• The Operation & Maintenance Manual delivered with the loader gives operating information as well as routine
maintenance and service procedures. It is a part of the loader and must stay with the machine when it is sold. Replacement
Operation & Maintenance Manuals can be ordered from your Bobcat loader dealer.
• The loader has machine signs (decals) which instruct on the safe operation and care. The signs and their locations are
shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat loader dealer.
• The loader has a plastic Operator’s Handbook fastened to the operator cab. Its brief instructions are convenient to the
operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your
Bobcat dealer for more information on translated versions.
• The EMI Safety Manual (available in Spanish) delivered with the loader gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shop–type service and
repair work.
• The Skid–Steer Loader Operator Training Course is available through your local dealer. This course is intended to provide
rules and practices for correct operation of the Bobcat loader. The course is available in English and Spanish version.
• The Service Safety Training Course is available from your Bobcat dealer. This course provides information for safe and
correct service procedures for Bobcat Skid–Steer loaders.
• The Bobcat Skid–Steer Loader Safety Video is available from your Bobcat Dealer.

TABLE OF CONTENTS:

Bobcat 863 863 High Flow Service Manual 6900648 (10–98) – PDF DOWNLOAD

FOREWORD ii
SAFETY INSTRUCTIONS v
SERIAL NUMBER LOCATIONS vii
DELIVERY REPORT vii
BOBCAT LOADER IDENTIFICATIONviii
PREVENTIVE MAINTENANCE 1–1
HYDRAULIC SYSTEM2–1
HYDROSTATIC SYSTEM3–1
DRIVE SYSTEM 4–1
MAIN FRAME 5–1
ELECTRICAL SYSTEM 6–1
ENGINE SERVICE7–1
SYSTEMS ANALYSIS8–1
SPECIFICATIONS 9–1
ADVANCED HAND CONTROL SYSTEM 10–1

INDEX:

Bobcat 863 863 High Flow Service Manual 6900648 (10–98) – PDF DOWNLOAD

ACTUATORS10–1
ACTUATOR VOLTAGE TEST 10–1
AHC/PWM CONTROLLER 10–1
AHC HANDLE10–1
AHC STEERING LEVER10–1
AIR CLEANER HOUSING 7–1
AIR CLEANER SERVICE 1–1
ALTERNATOR6–1
ALTERNATOR BELT1–1
AXLE SEAL 4–1
AXLE, SPROCKET AND BEARINGS 4–1
BATTERY 6–1
BICS™ CONTROL VALVE 2–1
BICS™ SYSTEM CONTROLLER 8–1
BICS™ VALVE 10–1
BICS™ VALVE ASSEMBLY 2–1
BLOWER FAN7–1
BLOWER HOUSING/FAN GEARBOX7–1
BOBCAT INTERLOCK CONTROL SYSTEM
(BICS™) 8–1, 10–1
BOB–TACH 1–1, 5–1
BOSS® DIAGNOSTIC TOOL 8–1
BOSS® INSTRUMENT PANEL8–1
CAMSHAFT BEARINGS7–1
CHAINCASE FLUID 4–1
CHARGE PUMP 3–1
CONNECTING ROD 7–1
CONTROL PEDALS 2–1
CONTROL ROD GUIDE BUSHING7–1
CONTROL TOWER (M46 Pump & AHC) 3–1
COOLING SYSTEM 1–1
CRANKSHAFT 7–1
CRABKSHAFT GEAR MOUNTING BOLT7–1
CYLINDER HEAD7–1
CYLINDER LINERS 7–1
DECIMAL & MILLIMETER EQUIVALENTS 9–1
DEUTZ ENGINE TOOLS7–1
DRIVE BELT 3–1
DRIVE BELT SHIELD3–1
DRIVE BELT TENSIONER PULLEY 3–1
DRIVE CHAIN4–1
ELEC/HYD CONTROLS REFERENCE 8–1
ELECTRICAL SYSTEM INFORMATION 6–1
ENGINE 7–1
ENGINE LUBRICATION SYSTEM 1–1
ENGINE MOUNTS 7–1
ENGINE MUFFLER 7–1
ENGINE OIL COOLER 7–1
ENGINE SPECIFICATIONS9–1
ENGINE SPEED CONTROL7–1
ENGINE TORQUE 9–1
ALPHABETICAL INDEX
FAN DRIVE TENSION PULLEY 7–1
FAN GEARBOX1–1 & 7–1
FINAL DRIVE TRANSMISSION (CHAINCASE) 1–1
FLYWHEEL7–1
FLYWHEEL HOUSING 7–1
FRONT CHAINCASE COVER 4–1
FRONT COVER 7–1
FRONT LIGHTS 6–1
FRONT PANEL3–1
FUEL INJECTOR 7–1
FUEL INJECTION PUMP7–1
FUEL SYSTEM1–1
FUEL TANK5–1
GLOW PLUGS 7–1
HANDLE CONTROL VALVE10–1
HANDLE CONTROL UNIT 10–1
HANDLE CONTROL UNIT TEST 10–1
HYDRAULIC CONNECTION SPECIFICATIONS 9–1
HYDRAULIC CONTROL VALVE2–1
HYDRAULIC CYLINDER 2–1
HYDRAULIC FLUID RESERVOIR 2–1
HYDRAULIC PUMP 2–1
HYDRAULIC PUMP (Double Gear) 863H 2–1
HYDRAULIC SYSTEM INFORMATION2–1
HYDRAULIC/HYDROSTATIC OIL COOLER 3–1
HYDRAULIC/HYDROSTATIC FLUID SPECS 9–1
HYDRAULIC/HYDROSTATIC SYSTEM1–1
HYDROSTATIC FILTER HOUSING 2–1
HYDROSTATIC MOTOR 3–1
HYDROSTATIC PUMP3–1
HYDROSTATIC SYSTEM INFORMATION 3–1
LIFT ARM BY–PASS CONTROL VALVE 2–1
LIFT ARMS 5–1
LIFT ARM SUPPORT DEVICE 1–1
LIFT CYLINDER(S)2–1
LIFTING AND BLOCKING THE LOADER 1–1
LOADER SPECIFICATIONS 9–1
LUBRICATING THE LOADER 1–1
MAIN RELIEF VALVE 2–1
MONITOR SERVICE CODE 8–1
MOTOR CARRIER3–1
OIL COOLER 3–1
OPERATION SENSING SYSTEM UNIT8–1
OPERATOR CAB 1–1 & 5–1
OPERATOR CAB GAS CYLINDER 5–1
OPERATOR SEAT5–1
PARKING BRAKE DISC 4–1
PARKING BRAKE PEDAL4–1
PEDAL INTERLOCK LINKAGE 2–1
PISTON AND PISTON PIN 7–1
PWM CONTROL HANDLE 8–1
PWM ELECTRIC SOLENOID8–1
PWM MODULE8–1
PWM TROUBLESHOOTING8–1
REAR AUXILIARY DEVERTER 2–1
REAR CHAINCASE COVER 4–1
REAR COVER SEAL 7–1
REAR DOOR 5–1
REAR GRILL 5–1
RECONDITIONING THE ENGINE 7–1
RELAY SWITCHES 6–1
REMOTE START SWITCH 1–1
ROCKER ARM AND BRACKET 7–1
RPM SENSOR 8–1
Continued On Next Page
Revised Feb 99
SEAT BAR5–1
SEAT BAR RESTRAINT SYSTEM 1–1
SEAT BAR SENSOR8–1
SEAT SENSOR 8–1
SELECT VALVE 2–1
SENDER AND SENSOR8–1
SERVICE SCHEDULE 1–1
SOLID STEERING LINKAGE NEUTRAL
ADJUSTMENT (M46 Pump) 3–1
STANDARD INSTRUMENT PANEL6–1
STANDARD TORQUE SPECS FOR BOLTS9–1
STARTER 6–1
STEERING LEVERS3–1
STEERING LINKAGE (M44 Pump)3–1
SWITCH HANDEL 10–1
TILT CYLINDER 2–1
TIMING BELT 7–1
TIRE MAINTENANCE 1–1
TRACTION LOCK8–1
TRACTION LOCK CONTROL SYSTEM 8–1
TOWING THE LOADER1–1
TORQUE SPECIFICATIONS FOR LOADER 9–1
TRANSPORTING THE LOADER 1–1
TROUBLESHOOTING2–1, 3–1, 6–1, 7–1 & 10–1
TROUBLESHOOTING THE BOSS® &
LCD DISPLAY8–1
TURBOCHARGER 7–1
US TO METRIC CONVERSION 9–1
VALVE CLEARANCE7–1
VALVE TIMING 7–1
WIRING SCHEMATICS 6–1
WIRING SCHEMATICS–WITH ADVANCED
HAND CONTROL OPTIONS10–1
ALPHABETICAL INDEX (Cont’d)

IMAGES PREVIEW OF THE MANUAL:

BOBCAT 863 863 HIGH FLOW SERVICE MANUAL 6900648 (10–98) – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V