Bobcat 863 863 High Flow Service Manual 6900648 (7-10) – PDF DOWNLOAD

Description

Bobcat 863 863 High Flow Service Manual 6900648 (7-10) – PDF DOWNLOAD

DESCRIPTION:

Bobcat 863 863 High Flow Service Manual 6900648 (7-10) – PDF DOWNLOAD

S/N 514425001 & Above
S/N 514525001 & Above
S/N 514625001 & Above

SAFETY INSTRUCTIONS :
The following publications provide information on the safe use and maintenance of the loader and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine
is in safe operating condition.
• The Operation & Maintenance Manual delivered with the loader gives operating information as well as routine
maintenance and service procedures. It is a part of the loader and must stay with the machine when it is sold. Replacement
Operation & Maintenance Manuals can be ordered from your Bobcat loader dealer.
• The loader has machine signs (decals) which instruct on the safe operation and care. The signs and their locations are
shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat loader dealer.
• The loader has a plastic Operator’s Handbook fastened to the operator cab. Its brief instructions are convenient to the
operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your
Bobcat dealer for more information on translated versions.
• The EMI Safety Manual (available in Spanish) delivered with the loader gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shop–type service and
repair work.
• The Skid–Steer Loader Operator Training Course is available through your local dealer. This course is intended to provide
rules and practices for correct operation of the Bobcat loader. The course is available in English and Spanish version.
• The Service Safety Training Course is available from your Bobcat dealer. This course provides information for safe and
correct service procedures for Bobcat Skid–Steer loaders.
• The Bobcat Skid–Steer Loader Safety Video is available from your Bobcat Dealer.

TABLE OF CONTENTS:

Bobcat 863 863 High Flow Service Manual 6900648 (7-10) – PDF DOWNLOAD

FOREWORD ii
SAFETY INSTRUCTIONS v
SERIAL NUMBER LOCATIONS vii
DELIVERY REPORT vii
BOBCAT LOADER IDENTIFICATIONviii
PREVENTIVE MAINTENANCE 1–1
HYDRAULIC SYSTEM2–1
HYDROSTATIC SYSTEM3–1
DRIVE SYSTEM 4–1
MAIN FRAME 5–1
ELECTRICAL SYSTEM 6–1
ENGINE SERVICE7–1
SYSTEMS ANALYSIS8–1
SPECIFICATIONS 9–1
ADVANCED HAND CONTROL SYSTEM 10–1

INDEX:

Bobcat 863 863 High Flow Service Manual 6900648 (7-10) – PDF DOWNLOAD

ACTUATORS 10–1
ACTUATOR VOLTAGE TEST 10–1
AHC/PWM CONTROLLER 10–1
AHC HANDLE10–1
AHC STEERING LEVER 10–1
AIR CLEANER HOUSING 7–1
AIR CLEANER SERVICE 1–1
ALTERNATOR 6–1
ALTERNATOR BELT 1–1
AXLE SEAL 4–1
AXLE, SPROCKET AND BEARINGS 4–1
BATTERY 6–1
BICS™ CONTROL VALVE 2–1
BICS™ SYSTEM CONTROLLER 8–1
BICS™ VALVE10–1
BICS™ VALVE ASSEMBLY2–1
BLOWER FAN 7–1
BLOWER HOUSING/FAN GEARBOX7–1
BOBCAT INTERLOCK CONTROL SYSTEM
(BICS™)8–1, 10–1
BOB–TACH 1–1, 5–1
BOSS® DIAGNOSTIC TOOL8–1
BOSS® INSTRUMENT PANEL8–1
CAMSHAFT BEARINGS7–1
CHAINCASE FLUID4–1
CHARGE PUMP 3–1
CONNECTING ROD7–1
CONTROL PEDALS2–1
CONTROL ROD GUIDE BUSHING 7–1
CONTROL TOWER (M46 Pump & AHC)3–1
COOLING SYSTEM1–1
CRANKSHAFT7–1
CRABKSHAFT GEAR MOUNTING BOLT 7–1
CYLINDER HEAD7–1
CYLINDER LINERS7–1
DECIMAL & MILLIMETER EQUIVALENTS9–1
DEUTZ ENGINE TOOLS7–1
DRIVE BELT3–1
DRIVE BELT SHIELD 3–1
DRIVE BELT TENSIONER PULLEY3–1
DRIVE CHAIN 4–1
ELEC/HYD CONTROLS REFERENCE8–1
ELECTRICAL SYSTEM INFORMATION6–1
ENGINE7–1
ENGINE LUBRICATION SYSTEM1–1
ENGINE MOUNTS 7–1
ENGINE MUFFLER7–1
ENGINE OIL COOLER7–1
ENGINE SPECIFICATIONS 9–1
ENGINE SPEED CONTROL 7–1
ENGINE TORQUE 9–1
ALPHABETICAL INDEX
FAN DRIVE TENSION PULLEY 7–1
FAN GEARBOX 1–1 & 7–1
FINAL DRIVE TRANSMISSION (CHAINCASE) 1–1
FLYWHEEL7–1
FLYWHEEL HOUSING7–1
FRONT CHAINCASE COVER4–1
FRONT COVER7–1
FRONT LIGHTS6–1
FRONT PANEL 3–1
FUEL INJECTOR 7–1
FUEL INJECTION PUMP7–1
FUEL SYSTEM 1–1
FUEL TANK5–1
GLOW PLUGS7–1
HANDLE CONTROL VALVE 10–1
HANDLE CONTROL UNIT10–1
HANDLE CONTROL UNIT TEST 10–1
HYDRAULIC CONNECTION SPECIFICATIONS9–1
HYDRAULIC CONTROL VALVE2–1
HYDRAULIC CYLINDER 2–1
HYDRAULIC FLUID RESERVOIR 2–1
HYDRAULIC PUMP 2–1
HYDRAULIC PUMP (Double Gear) 863H 2–1
HYDRAULIC SYSTEM INFORMATION2–1
HYDRAULIC/HYDROSTATIC OIL COOLER3–1
HYDRAULIC/HYDROSTATIC FLUID SPECS 9–1
HYDRAULIC/HYDROSTATIC SYSTEM1–1
HYDROSTATIC FILTER HOUSING2–1
HYDROSTATIC MOTOR 3–1
HYDROSTATIC PUMP 3–1
HYDROSTATIC SYSTEM INFORMATION3–1
LIFT ARM BY–PASS CONTROL VALVE 2–1
LIFT ARMS 5–1
LIFT ARM SUPPORT DEVICE1–1
LIFT CYLINDER(S)2–1
LIFTING AND BLOCKING THE LOADER1–1
LOADER SPECIFICATIONS9–1
LUBRICATING THE LOADER1–1
MAIN RELIEF VALVE2–1
MONITOR SERVICE CODE8–1
MOTOR CARRIER3–1
OIL COOLER 3–1
OPERATION SENSING SYSTEM UNIT8–1
OPERATOR CAB 1–1 & 5–1
OPERATOR CAB GAS CYLINDER5–1
OPERATOR SEAT5–1
PARKING BRAKE DISC 4–1
PARKING BRAKE PEDAL4–1
PEDAL INTERLOCK LINKAGE 2–1
PISTON AND PISTON PIN 7–1
PWM CONTROL HANDLE 8–1
PWM ELECTRIC SOLENOID 8–1
PWM MODULE 8–1
PWM TROUBLESHOOTING 8–1
REAR AUXILIARY DEVERTER 2–1
REAR CHAINCASE COVER4–1
REAR COVER SEAL7–1
REAR DOOR 5–1
REAR GRILL 5–1
RECONDITIONING THE ENGINE 7–1
RELAY SWITCHES 6–1
REMOTE START SWITCH 1–1
ROCKER ARM AND BRACKET 7–1
RPM SENSOR8–1
Continued On Next Page
Revised Feb 99
SEAT BAR5–1
SEAT BAR RESTRAINT SYSTEM1–1
SEAT BAR SENSOR 8–1
SEAT SENSOR8–1
SELECT VALVE2–1
SENDER AND SENSOR8–1
SERVICE SCHEDULE1–1
SOLID STEERING LINKAGE NEUTRAL
ADJUSTMENT (M46 Pump)3–1
STANDARD INSTRUMENT PANEL 6–1
STANDARD TORQUE SPECS FOR BOLTS9–1
STARTER 6–1
STEERING LEVERS 3–1
STEERING LINKAGE (M44 Pump) 3–1
SWITCH HANDEL10–1
TILT CYLINDER 2–1
TIMING BELT7–1
TIRE MAINTENANCE1–1
TRACTION LOCK8–1
TRACTION LOCK CONTROL SYSTEM 8–1
TOWING THE LOADER1–1
TORQUE SPECIFICATIONS FOR LOADER 9–1
TRANSPORTING THE LOADER 1–1
TROUBLESHOOTING2–1, 3–1, 6–1, 7–1 & 10–1
TROUBLESHOOTING THE BOSS® &
LCD DISPLAY8–1
TURBOCHARGER 7–1
US TO METRIC CONVERSION 9–1
VALVE CLEARANCE 7–1
VALVE TIMING7–1
WIRING SCHEMATICS 6–1
WIRING SCHEMATICS–WITH ADVANCED
HAND CONTROL OPTIONS10–1

IMAGES PREVIEW OF THE MANUAL:

BOBCAT 863 863 HIGH FLOW SERVICE MANUAL 6900648 (7-10) – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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