Bobcat 864 & 864 High Flow Loader Operation & Maintenance Manual 6900953 – PDF DOWNLOAD

Description

Bobcat 864 & 864 High Flow Loader Operation & Maintenance Manual 6900953 – PDF DOWNLOAD

FILE DETAILS:

Bobcat 864 & 864 High Flow Loader Operation & Maintenance Manual 6900953 – PDF DOWNLOAD

Language : English
Pages : 134
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Bobcat 864 & 864 High Flow Loader Operation & Maintenance Manual 6900953 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 11
Loader Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
BOBCAT LOADER IDENTIFICATION 12
FEATURES AND ACCESSORIES 13
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENT PANEL IDENTIFICATION 25
Left Panel – Standard and Deluxe Instrument Panels 25
Right Panel – Standard Instrument Panel (With Key Switch) 26
Right Panel – Deluxe Instrument Panel (With Keyless Start) 27
Option and Field Accessory Panels (If Equipped) 29
Side Accessory Panel 29
Front Accessory Panel 29
Cab Light 30
LIFT ARM BY-PASS CONTROL 30
TRACTION LOCK OVERRIDE 30
ENGINE SPEED CONTROL 31
PARKING BRAKE (EARLY MODELS) 31
PARKING BRAKE (LATER MODELS) 31
STEERING LEVERS 32
STOPPING THE BOBCAT LOADER 32
SEAT BAR RESTRAINT SYSTEM 33
HYDRAULIC CONTROLS 34
Foot Pedals 34
Hand Controls (If Equipped) 34
Quick Couplers 35
Releasing Hydraulic Pressure (Loader and Attachment) 36
Attachment Auxiliary Hydraulics (If Equipped) Auxiliary Hydraulics Button 36
FRONT Auxiliary Hydraulics Operation 37
REAR Auxiliary Hydraulics Operation 37
High-Flow Hydraulics Operation (If Equipped) 38
Secondary Front Auxiliary Hydraulics (If Equipped) 38
Attachment Control Device (ACD) (If Equipped) 39
Bucket Position Valve Operation (If Equipped) 40
DAILY INSPECTION 41
PRE-STARTING PROCEDURE 42
STARTING THE ENGINE 44
Standard Instrument Panel (With Key Switch) 44
Deluxe Instrument Panel (With Keyless Start) 45
Cold Temperature Starting 46
Warming The Hydraulic/Hydrostatic System 46
STOPPING THE ENGINE 47
MONITORING THE DISPLAY PANEL 48
ATTACHMENTS AND BUCKETS 49
Hand Lever Bob-Tach 50
Power Bob-Tach 52
OPERATING PROCEDURES 54
Compact Track Loader Operating Tips 55
Filling the Bucket (Foot Pedals) 56
Filling the Bucket (Hand Controls) 56
Emptying the Bucket (Foot Pedals) 57
Emptying the Bucket (Hand Controls) 57
Leveling the Ground (Using Lift Arms in Float Position) (Foot Pedals) 57
Leveling the Ground (Using Lift Arms in Float Position) (Hand Controls) 58
Digging Into the Ground (Foot Pedals) 58
Digging Into the Ground (Hand Controls) 59
Backfilling (Foot Pedals) 59
Backfilling (Hand Controls) 59
TRANSPORTING THE BOBCAT LOADER 60
TOWING THE LOADER 61
LIFTING THE LOADER 62
Four Point Lift 62
Single Point Lift 62
PREVENTIVE MAINTENANCE 63
MAINTENANCE SAFETY 67
SERVICE SCHEDULE 69
LIFT ARM SUPPORT DEVICE 70
Engaging The Lift Arm Support Device 70
Disengaging The Lift Arm Support Device 71
OPERATOR CAB 72
Raising The Operator Cab 72
Lowering the Operator Cab 73
Emergency Exit 73
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 75
Inspecting The Seat Bar 75
Maintaining The Seat Bar 75
SEAT BAR RESTRAINT SYSTEM ADVANCED HAND CONTROLS (AHC) and ADVANCED CONTROL SYSTEM (ACS) 76
Inspecting The Seat Bar 76
Maintaining The Seat Bar 76
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 77
Inspecting The BICS Controller (Engine STOPPED – Key ON) 77
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 77
Inspecting The Seat Bar Sensor (Engine RUNNING) 77
Inspecting The Traction Lock (Engine RUNNING) 77
Inspecting The Lift Arm By-Pass Control 77
Additional Inspection For Loaders With Advanced Hand Controls (AHC) and Advanced Control System (ACS) 78
TRACK TENSION 78
Adjusting 79
REAR DOOR 80
Opening And Closing The Rear Door 80
Adjusting The Rear Door 80
REAR GRILL 81
PIVOT PINS 81
AIR CLEANER SERVICE 82
Replacing Filter Element 82
FUEL SYSTEM 84
Fuel Specifications 84
Filling The Fuel Tank 84
Fuel Filter 84
Fuel Lift Pump Strainer 85
Removing Air From The Fuel System 85
Removing Fuel From The Fuel Tank 86
ENGINE LUBRICATION SYSTEM 87
Checking Engine Oil 87
Replacing The Oil And Filter 87
ENGINE COOLING SYSTEM 88
Cleaning The Cooling System 88
ELECTRICAL SYSTEM 89
Description 89
Cleaning Battery And Terminals 89
Fuse Location 89
Using A Booster Battery (Jump Starting) 90
Removing And Installing The Battery 91
HYDRAULIC/HYDROSTATIC SYSTEM 93
Checking And Adding Fluid 93
Replacing Hydraulic/Hydrostatic Filter 93
Replacing The Hydraulic Fluid 94
Hydraulic Reservoir Breather Cap 95
HYDROSTATIC MOTOR CARRIER OIL 96
Removing And Replacing Oil 96
TRACK ROLLER AND IDLER LUBRICATION 96
Removing And Replacing Oil 96
FAN GEARBOX 97
Checking And Maintaining 97
DRIVE BELT 98
Adjusting The Drive Belt 98
Replacing The Drive Belt 98
Alternator Belt 99
Adjusting The Alternator Belt 99
TIMING BELT 99
LUBRICATION OF THE BOBCAT LOADER 100
HEATER AND AIR CONDITIONING 102
Cleaning and Maintenance 102
BOB-TACH 103
Inspection And Maintenance 103
POWER BOB-TACH (OPTION) 104
Inspection And Maintenance 104
SYSTEM SETUP & ANALYSIS 105
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 107
Troubleshooting Chart 107
DELUXE INSTRUMENTATION SERVICE CODES 108
DELUXE INSTRUMENTATION PANEL SETUP 110
Deluxe Panel Upgrade 110
Icon Identification 110
Deluxe Panel Setup 111
Passwords 111
Changing the Password 112
SHUTDOWN FEATURE 113
SERVICE CLOCK RESET 113
MACHINE SIGN TRANSLATIONS 115
SERVICE SCHEDULE (6734534) 117
WARNING (6718390) 118
WARNING (6718400) 119
WARNING (6577754) 120
WARNING (6718391) 120
DANGER (6718392) 121
DANGER (6718393) 121
DANGER (6717343) 121
WARNING (6804114) 121
IMPORTANT (6560573) 122
WARNING (6718397) 122
LIFT ARM SUPPORT DEVICE (6706558) 123
SPECIFICATIONS 125
864/864H COMPACT TRACK LOADER SPECIFICATIONS 127
Performance Specifications 127
Engine 127
Loader Controls 127
Drive System 128
Hydraulic System 128
Electrical System 128
Standard System Instrumentation 128
Optional BOSS System Instrumentation 128
Capacities 128
BOBCAT APPROVED ATTACHMENTS & ACCESSORIES 129
Buckets Available 129
Attachments 130
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 132
WARRANTY 133

DESCRIPTION:

Bobcat 864 & 864 High Flow Loader Operation & Maintenance Manual 6900953 – PDF DOWNLOAD

S/N 518911001 thru 14999
S/N 516811001 thru 14999
S/N 517511001 thru 14999

FOREWORD:
This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Machine Name. READ AND UNDERSTAND
THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR Bobcat
loader. If you have any questions, see your Bobcat dealer.

SAFETY INSTRUCTIONS FOR BOBCAT SKID-STEER LOADERS AND ATTACHMENTS
SAFETY IS THE OPERATOR’S RESPONSIBILITY:

All Bobcat Loaders and attachments are designed to give maximum safety, but no machine design can prevent operator error or carelessness.

• The Bobcat skid-steer Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
• The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The loader has a spark arrestor exhaust system or muffler which is required for operation in certain areas. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the loader – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

Need help? Contact: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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