Bobcat 963 Loader Operation & Maintenance Manual 6900792 – PDF DOWNLOAD

Description

Bobcat 963 Loader Operation & Maintenance Manual 6900792 – PDF DOWNLOAD

FILE DETAILS:

Bobcat 963 Loader Operation & Maintenance Manual 6900792 – PDF DOWNLOAD

Language : English
Pages : 112
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 963 Loader Operation & Maintenance Manual 6900792 – PDF DOWNLOAD

S/N 562211620 thru 562214999
S/N 516511058 thru 516514999

FOREWORD:

This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Machine Name. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR Bobcat loader. If you have any questions, see your Bobcat dealer.

SAFETY INSTRUCTIONS FOR BOBCAT SKID-STEER LOADERS AND ATTACHMENTS
SAFETY IS THE OPERATOR’S RESPONSIBILITY:

All Bobcat Loaders and attachments are designed to give maximum safety, but no machine design can prevent operator error or carelessness.

• The Bobcat skid-steer Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
• The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The loader has a spark arrestor exhaust system or muffler which is required for operation in certain areas. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the loader – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat 963 Loader Operation & Maintenance Manual 6900792 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
REFERENCE INFORMATION 5
BOBCAT COMPANY IS ISO 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
FOREWORD 7
SERIAL NUMBER LOCATIONS 9
LOADER SERIAL NUMBER 9
ENGINE SERIAL NUMBER 9
DELIVERY REPORT 9
963 BOBCAT LOADER IDENTIFICATION 10
OPTIONS AND ACCESSORIES 11
SAFETY 13
SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS 15
SAFETY IS THE OPERATOR’S RESPONSIBILITY 15
BEFORE OPERATING THE BOBCAT LOADER 16
SAFE OPERATION NEEDS A QUALIFIED OPERATOR * 16
FIRE PREVENTION 17
MACHINE SIGNS (DECALS) 18
OPERATING INSTRUCTIONS 21
INSTRUMENT PANEL 23
Without BOSS® (Front Panel) 23
With BOSS® (Front Panel) 24
Side Console• 24
BOSS Option Display Panel 25
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 26
Lift Arm By–Pass Control 26
Traction Lock Override 27
Auxiliary Hydraulic System 27
ENGINE SPEED CONTROL 27
PARKING BRAKE 28
STEERING LEVERS 29
HIGH SPEED RANGE 29
STOPPING THE BOBCAT LOADER 29
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 30
SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) 31
HYDRAULIC CONTROLS 32
Foot Pedals 32
Lift Arm Operation 32
Lift Arm Float Position 32
Tilt Operation 32
Bucket Position Valve 32
Advanced Hand Controls 33
Lift Arm Operation 33
Lift Arm Float Position 33
Tilt Operation 33
Bucket Position Valve 33
Indicator Lights (Advaced Hand Control) 33
Auxiliary Hydraulics 34
Quick Couplers 34
Relieving Hydraulic Pressure 34
Auxiliary Hydraulics Switch 35
FRONT Auxiliary Hydraulics Operation 35
FRONT Auxiliary Hydraulics Continuous Operation 35
REAR Auxiliary Hydraulics Operation 35
Attachment Functions Control (If Equipped) 36
DAILY INSPECTION 37
Daily Inspection And Maintenance: 37
GETTING READY FOR OPERATION 38
STARTING THE ENGINE 39
Normal Starting (Without BOSS™) 40
Cold Temperature Starting (Without BOSS™) 41
Cold Start System (If Equipped) 41
Warming The Hydraulic/Hydrostatic System 41
STOPPING THE ENGINE 41
Normal Starting (With BOSS™) 42
Cold Temperature Starting (With BOSS™) 43
Warming the Hydraulic/Hydrostatic System 43
ATTACHMENTS AND BUCKETS 44
Installing The Bucket Or Attachment 45
Removing The Bucket Or Attachment 46
OPERATING PROCEDURE (FOOT PEDALS) 47
Filling The Bucket 48
Emptying The Bucket 48
Digging Into The Ground 49
Leveling The Ground (Using Lift Arms in Float Position) 49
Backfilling 50
PARKING THE BOBCAT LOADER 50
OPERATING PROCEDURE (ADVANCED HAND CONTROLS) 51
Filling The Bucket 51
Emptying The Bucket 51
Digging Into The Ground 52
Leveling The Ground (Using Lift Arms In Float Position) 52
Backfilling 53
PARKING THE BOBCAT LOADER 53
TRANSPORTING THE BOBCAT LOADER 54
TOWING THE LOADER 55
LIFTING THE LOADER 56
PREVENTIVE MAINTENANCE 57
MAINTENANCE SAFETY 58
SERVICE SCHEDULE 59
LIFT ARM SUPPORT DEVICE 60
Engaging The Lift Arm Support Device 60
Disengaging The Lift Arm Support Device 61
OPERATOR CAB 62
Raising The Operator Cab 62
Lowering The Operator Cab 63
Emergency Exit 64
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 65
Inspecting The Seat Bar 65
Maintaining The Seat Bar 65
SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) 66
Inspecting The Seat Bar 66
Maintaining The Seat Bar 66
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 67
Inspecting The BICS™ Controller 67
Inspecting Deactivation Of The Auxiliary HydraulicsSystem (Engine STOPPED – Key ON) 67
Inspecting The Seat Bar Sensor (Engine RUNNING) 67
Inspecting The Traction Lock (Engine RUNNING) 67
Inspecting The Lift Arm By–Pass Control 67
Additional Inspection For Loaders With Advanced Hand Controls 67
REAR DOOR 68
Adjusting The Rear Door Latch 68
REAR GRILL 69
AIR CLEANER SERVICE 69
FUEL SYSTEM 71
Fuel Specifications 71
Filling the Fuel Tank 71
Fuel Filters 72
Removing Air From The Fuel System 73
ENGINE LUBRICATION SYSTEM 74
Checking Engine Oil 74
Replacing Oil And Filter 74
COOLING SYSTEM 75
Checking The Coolant Level 75
Cleaning The Cooling System 75
Replacing The Coolant 76
ALTERNATOR BELT 77
Adjusting The Alternator Belt 77
FAN GEARBOX 77
Checking And Maintaining 77
ELECTRICAL SYSTEM 78
Description 78
Servicing The Electrical System 78
Fuse Location 78
Using A Booster Battery (Jump Starting) 79
Removing And Installing The Battery 80
HYDRAULIC/HYDROSTATIC SYSTEM 81
Checking And Adding Fluid 81
Replacing The Hydraulic/Hydrostatic Filter 81
Replacing The Hydraulic Fluid 82
TIRE MAINTENANCE 83
Wheel Nuts 83
Tire Rotation 83
Tire Mounting 83
FINAL DRIVE TRANSMISSION (CHAINCASE) 84
Checking And Adding Oil 84
DRIVE BELT 84
Adjustment 84
SPARK ARRESTOR MUFFLER 85
LUBRICATING THE BOBCAT LOADER 86
PIVOT PINS 87
BOB–TACH 88
Inspection And Maintenance 88
SYSTEMS ANALYSIS 89
SERVICE CODES 91
TROUBLESHOOTING THE ENGINE 93
TROUBLESHOOTING THE DRIVE SYSTEM 94
TROUBLESHOOTING THE HYDRAULIC SYSTEM 95
AUXILIARY HYDRAULICS OPERATION 95
Troubleshooting Chart 95
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 96
Troubleshooting Chart 96
ADVANCED HAND CONTROLS (AHC) 96
Troubleshooting Chart 96
MACHINE SIGN TRANSLATIONS 97
SERVICE SCHEDULE – 6804345 99
WARNING – 6579510 101
WARNING – 6579528 102
WARNING – 6577754 102
WARNING – 6803932 102
DANGER * 6702302 102
DANGER – 6702301 102
DANGER – 6717343 103
WARNING – 6715944 103
SPECIFICATIONS 105
963 SKID–STEER LOADER SPECIFICATIONS 107
Performance Specifications 107
Engine 107
Loader Controls 107
Drive System 107
Hydraulic System 107
Electrical System 107
Capacities 107
BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES 108
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 110
WARRANTY 111

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