Bobcat 963 Service Manual 6724545 (11–97) – PDF DOWNLOAD

Description

Bobcat 963 Service Manual 6724545 (11–97) – PDF DOWNLOAD

DESCRIPTION:

Bobcat 963 Service Manual 6724545 (11–97) – PDF DOWNLOAD

SAFETY INSTRUCTIONS :

The following publications provide information on the safe use and maintenance of the loader and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine
is in safe operating condition.
• The Operation & Maintenance Manual delivered with the loader gives operating information as well as routine
maintenance and service procedures. It is a part of the loader and must stay with the machine when it is sold. Replacement
Operation & Maintenance Manuals can be ordered from your Bobcat loader dealer.
• The loader has machine signs (decals) which instruct on the safe operation and care. The signs and their locations are
shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat loader dealer.
• The loader has a plastic Operator’s Handbook fastened to the operator cab. Its brief instructions are convenient to the
operator. The Handbook is available from your dealer in an English edition or one of many other languages. See your
Bobcat dealer for more information on translated versions.
• The EMI Safety Manual (available in Spanish) delivered with the loader gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shop–type service and
repair work.
• The Skid–Steer Loader Operator Training Course is available through your local dealer. This course is intended to provide
rules and practices for correct operation of the Bobcat loader. The course is available in English and Spanish version.
• The Service Safety Training Course is available from your Bobcat dealer. This course provides information for safe and
correct service procedures for Bobcat Skid–Steer loaders.
• The Bobcat Skid–Steer Loader Safety Video is available from your Bobcat Dealer.

TABLE OF CONTENTS:

Bobcat 963 Service Manual 6724545 (11–97) – PDF DOWNLOAD

FOREWORD ii
SAFETY INSTRUCTIONS v
SERIAL NUMBER LOCATIONS vii
DELIVERY REPORT vii
BOBCAT LOADER IDENTIFICATIONviii
PREVENTIVE MAINTENANCE 1–1
HYDRAULIC SYSTEM2–1
HYDROSTATIC SYSTEM3–1
DRIVE SYSTEM 4–1
MAIN FRAME 5–1
ELECTRICAL SYSTEM 6–1
ENGINE SERVICE7–1
SYSTEM ANALYSIS 8–1
SPECIFICATIONS 9–1
ADVANCED HAND CONTROL SYSTEM10–1

INDEX:

Bobcat 963 Service Manual 6724545 (11–97) – PDF DOWNLOAD

ACTUATORS10–1
ACTUATOR VOLTAGE TEST 10–1
AHC COMPONENTS10–1
AHC/PWM CONTROLLER 10–1
AHC HANDLE10–1
AHC STEERING LEVER10–1
AIR CLEANER HOUSING 7–1
AIR CLEANER SERVICE 1–1
ALTERNATOR6–1
ALTERNATOR BELT1–1
AXLE SEAL 4–1
AXLE, BEARINGS AND SPROCKET 4–1
BATTERY 6–1
BICS™ 8–1, 10–1
BICS™ SYSTEM CONTROLLER 8–1
BICS™ VALVE 2–1, 10–1
BLOWER FAN7–1
BOB–TACH 5–1
BOSS DIAGNOSTIC TOOL8–1
BOSS INSTRUMENT PANEL 8–1
BOSS UNIT 8–1
BRAKE/TWO SPEED BLOCK 4–1
BUCKET POSITION VALVE2–1
CAMSHAFT AND TAPPETS7–1
CHAINCASE FLUID 4–1
COOLANT RECOVERY TANK 7–1
COOLING SYSTEM 7–1
CONTROL PANEL 3–1
CONTROL PEDALS 2–1
CONTROL PEDALS MOUNTING PANEL2–1
CRANKSHAFT AND BEARINGS 7–1
CYLINDER HEAD7–1
DECIMAL & MILLIMETER EQUIVALENTS 9–1
DRIVE BELT 3–1
DRIVE BELT IDLER PULLEY 3–1
DRIVE BELT SHIELD3–1
DRIVE BELT TENSIONER PULLEY 3–1
DRIVE CHAINS 4–1
AHC–ADVANCED HAND CONTROL SYSTEM
BICS–BOBCAT INTERLOCK CONTROL SYSTEM
BOSS–BOBCAT OPERATION SENSING SYSTEM
PWM–PULSE WITH MODULATION
ALPHABETICAL INDEX
ELECTRICAL/HYDRAULIC CONTROL REF 8–1
ELECTRICAL SYSTEM INFORMATION 6–1
ENGINE7–1
ENGINE BLOCK 7–1
ENGINE COOLER7–1
ENGINE COOLING SYSTEM1–1
ENGINE LUBRICATION SYSTEM 1–1
ENGINE MUFFLER 7–1
ENGINE MOUNTING BRACKET7–1
ENGINE OIL COOLER7–1
ENGINE SPEED CONTROL 7–1
ENGINE SPECIFICATIONS 9–1
EXHAUST MANIFOLD7–1
FAN DRIVE TENSION PULLEY 7–1
FAN GEARBOX1–1 & 7–1
FAN GEARBOX/BLOWER HOUSING 7–1
FINAL DRIVE TRANSMISSION (CHAINCASE) 1–1
FLYWHEEL7–1
FRONT CHAINCASE COVER 4–1
FRONT FUEL TANK 5–1
FRONT LIGHTS 6–1
FRONT SIDE PANEL 2–1
FUEL INJECTOR NOZZLE 7–1
FUEL INJECTION PUMP7–1
FUEL LIFT PUMP 7–1
FUEL SYSTEM1–1
HANDLE CONTROL UNIT 10–1
HANDLE CONTROL UNIT TEST 10–1
HYDRAULIC CONTROL VALVE2–1, 10–1
HYDRAULIC CONNECTION SPECIFICATONS 9–1
HYDRAULIC CYLINDER 2–1
HYDRAULIC/HYDROSTATIC FILTER 2–1
HYDRAULIC/HYDROSTATIC FLUID SPEC 9–1
HYDRAULIC FLUID RESERVOIR 2–1
HYDRAULIC PUMP 2–1
HYDRAULIC SYSTEM INFORMATION2–1
HYDRAULIC/HYDROSTATIC SYSTEM1–1
HYDROSTATIC CONTROLLER 3–1
HYDROSTATIC MOTOR 3–1
HYDROSTATIC MOTOR COVER 3–1
HYDROSTATIC PUMP3–1
HYDROSTATIC SYSTEM INFORMATION 3–1
INTAKE MAINIFOLD 7–1
LIFT ARMS 5–1
LIFT ARM BY–PASS CONTROL VALVE 2–1
LIFT ARM SUPPORT DEVICE 1–1
LIFT CYLINDER(S)2–1
LIFTING AND BLOCKING THE LOADER 1–1
LOADER SPECIFICATIONS 9–1
LOADER TORQUE9–1
LUBRICATING THE LOADER 1–1
LUBRICATION SYSTEM 7–1
MAIN RELIEF VALVE 2–1
MONITOR SERVICE CODES8–1
Revised Mar 99
Cont’d On Next Page
OIL COOLER 3–1
OPERATION SENSING SYSTEM UNIT 8–1
OPERATOR CAB1–1 & 5–1
OPERATOR CAB GAS CYLINDER5–1
OPERATOR SEAT 5–1
PARKING BRAKE4–1
PARKING BRAKE PEDAL 4–1
PEDAL INTERLOCK LINKAGE2–1
PISTONS AND CONNECTING RODS7–1
PWM CONTROL HANDLE 8–1
PWM ELECTRIC SOLENOID 8–1
PWM MODULE 8–1
PWM TROUBLESHOOTING 8–1
RADIATOR7–1
REAR CHAINCASE COVER4–1
REAR DOOR 5–1
REAR FUEL TANK 5–1
REAR GRILL 5–1
REDUCTION GEARCASE 4–1
RELAY SWITCHES 6–1
REMOTE START SWITCH 1–1
ROCKER SHAFT7–1
RPM SENSOR8–1
SEAT BAR5–1
SEAT BAR RESTRAINT SYSTEM 1–1
SEAT BAR SENSOR8–1
SEAT SENSOR 8–1
SENDER AND SENSOR8–1
SERVICE CODES8–1
SERVICE SCHEDULE 1–1
STANDARD INSTRUMENT PANEL6–1
STARTER 6–1
STEERING LEVERS3–1
STEERING LINKAGE3–1
SWITCH HANDLE 10–1
SYSTEM ANALYSIS 8–1
TILT CYLINDER(S) 2–1
TILT JUNCTION BLOCK2–1
TIMING CASE AND DRIVE ASSEMBLY 7–1
TIRE MAINTENANCE 1–1
TOWING THE LOADER1–1
TRACTION LOCK8–1
TRANSPORTING THE LOADER 1–1
TROUBLESHOOTING 2–1, 3–1, 6–1, 7–1 & 8–1
TROUBLESHOOTING (AHC) 10–1
TURBOCHARGER 7–1
VALVE CLEARANCE7–1
VALVE, VALVE GUIDE AND SPRINGS 7–1
US TO METRIC CONVERSION 9–1

IMAGES PREVIEW OF THE MANUAL:

BOBCAT 963 SERVICE MANUAL 6724545 (11–97) – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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