Bobcat A300 All-Wheel Steer Operation & Maintenance Manual 6986969 – PDF DOWNLOAD

Description

Bobcat A300 All-Wheel Steer Operation & Maintenance Manual 6986969 – PDF DOWNLOAD

FILE DETAILS:

Bobcat A300 All-Wheel Steer Operation & Maintenance Manual 6986969 – PDF DOWNLOAD

Language : English
Pages : 168
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat A300 All-Wheel Steer Operation & Maintenance Manual 6986969 – PDF DOWNLOAD

S/N A5GW11001 – A5GW19999
S/N A5GY11001 – A5GY19999

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the Loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat A300 All-Wheel Steer Operation & Maintenance Manual 6986969 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options and Accessories 12
Buckets Available 13
Attachments 13
40 GPM Attachments 13
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Left Panel 29
Right Panel (Key Switch) 30
Right Panel (Keyless) 31
Cab Light 32
Side And Front Panels 33
SEAT BAR RESTRAINT SYSTEM 34
Operation 34
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 35
Operation 35
LIFT ARM BYPASS CONTROL 36
Operation 36
PARKING BRAKE 36
Operation 36
STEERING MODE SELECTION 36
Operation 36
TRACTION LOCK OVERRIDE 37
Operation 37
BACK-UP ALARM SYSTEM 37
Operation 37
ENGINE SPEED CONTROL 38
Operation 38
DRIVING AND STEERING THE LOADER 39
Skid Steer Mode 39
Stopping The Loader (Skid Steer Mode) 39
All Wheel Steer Mode 40
Stopping The Loader (All Wheel Steer Mode) 40
TWO-SPEED CONTROL 41
Description 41
Operation 41
SPEED MANAGEMENT 42
Operation 42
STEERING DRIFT COMPENSATION 43
Description 43
Operation 43
HYDRAULIC CONTROLS 45
Description 45
Lift Arm Operation 45
Lift Arm Float Position 45
Tilt Operation 45
Front Auxiliary Hydraulics 45
Rear Auxiliary Hydraulics 45
Hydraulic Bucket Positioning 46
Auxiliary Hydraulics Operation (VARIABLE FLOW) 47
Auxiliary Hydraulics Operation (MAXIMUM FLOW ONLY) 47
FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW) 47
FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW) 47
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 47
REAR Auxiliary Hydraulics Operation 48
Quick Couplers 48
Relieve Hydraulic Pressure (Loader and Attachment) 49
High-Flow Hydraulics Operation 49
Secondary Front Auxiliary Hydraulics 50
ATTACHMENT CONTROL DEVICE (ACD) 51
Description 51
DAILY INSPECTION 52
Daily Inspection and Maintenance 53
PRE-STARTING PROCEDURE 54
Entering The Loader 54
Operation & Maintenance Manual And Operator’s Handbook Locations 54
Seat Adjustment 54
Seat Belt Adjustment 55
Seat Bar 55
STARTING THE ENGINE 56
Key Switch 56
Keyless 57
Cold Temperature Starting 58
Warming The Hydraulic / Hydrostatic System 58
MONITORING THE DISPLAY PANELS 59
Left Panel 59
Right Panel (Key Switch) 59
Right Panel (Keyless) 59
Warning And Shutdown 59
STOPPING THE ENGINE AND LEAVING THE LOADER 60
Procedure 60
Emergency Exit 61
ATTACHMENTS 62
Choosing The Correct Bucket 62
Pallet Fork 62
Installing And Removing The Attachment (Hand Lever Bob-Tach) 63
Installing And Removing The Attachment (Power Bob-Tach) 65
OPERATING PROCEDURE 68
Inspect The Work Area 68
Operating With A Full Bucket 68
Operating With An Empty Bucket 69
Filling And Emptying The Bucket 70
Leveling The Ground (Using Lift Arms In Float Position) 71
Digging And Filling A Hole 71
TOWING THE LOADER 72
Procedure 72
LIFTING THE LOADER 73
Single Point Lift 73
Four Point Lift 73
TRANSPORTING THE LOADER ON A TRAILER 74
Loading And Unloading 74
Fastening 74
PREVENTIVE MAINTENANCE 75
MAINTENANCE SAFETY 79
SERVICE SCHEDULE 81
Chart 81
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 82
Inspecting The BICS Controller (Engine Stopped – Key ON) 82
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 82
Inspecting The Seat Bar Sensor (Engine RUNNING) 82
Inspecting The Traction Lock (Engine RUNNING) 82
Inspecting The Lift Arm By-Pass Control 82
Inspecting Deactivation Of Lift And Tilt Functions 82
SEAT BAR RESTRAINT SYSTEM 83
Inspecting 83
Maintaining 83
SEAT BELT 84
Inspection and Maintenance 84
LIFT ARM SUPPORT DEVICE 85
Installing 85
Removing 86
BACK-UP ALARM SYSTEM 87
Description 87
Inspecting 87
OPERATOR CAB 88
Description 88
Raising 88
Lowering 89
Cab Door Sensor 89
REAR DOOR 90
Opening And Closing 90
Adjusting 90
REAR GRILL 91
Removing 91
Installing 91
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 92
Cleaning And Maintenance 92
Filters 92
Evaporator / Heater Coil 92
Condenser 92
Air Conditioning Lubrication 92
Troubleshooting 92
AIR CLEANER SERVICE 93
Replacing Filter Elements 93
FUEL SYSTEM 95
Fuel Specifications 95
Biodiesel Blend Fuel 95
Filling The Fuel Tank 96
Fuel Filter 97
Removing Air From The Fuel System 97
ENGINE LUBRICATION SYSTEM 98
Checking And Adding Engine Oil 98
Engine Oil Chart 98
Removing And Replacing Oil And Filter 98
ENGINE COOLING SYSTEM 99
Cleaning 99
Removing And Replacing Coolant 100
Checking Level 100
ELECTRICAL SYSTEM 101
Description 101
Fuse And Relay Location / Identification 101
Battery Maintenance 102
Using A Booster Battery (Jump Starting) 102
Removing And Installing The Battery 104
HYDRAULIC / HYDROSTATIC SYSTEM 105
Checking And Adding Fluid 105
Hydraulic / Hydrostatic Fluid Chart 105
Removing And Replacing Hydraulic Fluid 106
Removing And Replacing Hydraulic/Hydrostatic Filter 107
Removing And Replacing Steering Filter 107
Removing And Replacing Case Drain Filters 108
Removing And Replacing Hydraulic Charge Filter 109
Breather Cap 110
SPARK ARRESTOR MUFFLER 111
Cleaning Procedure 111
TIRE MAINTENANCE 112
Wheel Nuts 112
Rotating 112
Mounting 112
FINAL DRIVE TRANSMISSION (CHAINCASE) 113
Checking And Adding Oil 113
Removing Oil From The Chaincase 113
ALTERNATOR BELT 114
Belt Adjustment 114
Belt Replacement 114
AIR CONDITIONING BELT 115
Belt Adjustment 115
Belt Replacement 115
DRIVE BELT 116
Belt Adjustment 116
Belt Replacement 116
WHEEL ALIGNMENT 119
Wheel Position Sensors 119
Aligning The Wheels 120
LUBRICATING THE LOADER 121
Lubrication Locations 121
PIVOT PINS 123
Inspection And Maintenance 123
BOB-TACH (HAND LEVER) 124
Inspection And Maintenance 124
BOB-TACH (POWER) 125
Inspection And Maintenance 125
LOADER STORAGE AND RETURN TO SERVICE 126
Storage 126
Return to Service 126
SYSTEM SETUP & ANALYSIS 127
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 129
Troubleshooting Chart 129
DIAGNOSTIC SERVICE CODES 130
Viewing Service Codes (Key Switch) 130
Viewing Service Codes (Keyless) 130
Service Codes List 131
CONTROL PANEL SETUP 136
Right Panel Setup (Keyless) 136
Attachment Control Information (Keyless) 137
PASSWORD SETUP 138
Password Description 138
Changing The Owner Password 138
Changing The User Passwords 139
Password Lockout Feature 139
MAINTENANCE CLOCK 140
Description 140
Setup 140
Reset 140
MACHINE SIGN TRANSLATIONS 141
SERVICE SCHEDULE (6734534) 143
DANGER (6702301) 146
DANGER (6702302) 146
DANGER (6717343) 146
WARNING (6708941) 146
WARNING (6579528) 147
WARNING (6577754) 147
WARNING (6732696) 147
IMPORTANT (6560573) 148
DANGER (6809511) 148
WARNING (6733996) 148
WARNING (6725370) 149
WARNING (6737189) 149
LIFT ARM SUPPORT DEVICE (6732774) 150
WARNING (7131523) 151
WARNING (7131522) 153
SPECIFICATIONS 155
(A300) LOADER SPECIFICATIONS 157
Machine Dimensions 157
Performance 158
Controls 158
Engine 158
Hydraulic System 159
Electrical 159
Drive System 160
Capacities 160
Tires 160
WARRANTY 161

IMAGES PREVIEW OF THE MANUAL:

Contact us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V