Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN A01N 11001 & above – PDF DOWNLOAD

Description

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN A01N 11001 & above – PDF DOWNLOAD

FILE DETAILS:

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN A01N 11001 & above – PDF DOWNLOAD

Language : English
Pages : 101
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN A01N 11001 & above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

Safety instructions:
Before operation:

Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat loader is highly manoeuvrable. It is rugged and useful under a wide variety of conditions. Consequently, the operator will be confronted with hazards, associated with off-highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can cause illness or even kill, so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat loader and attachments for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They were designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat Loader and attachments:

The dealer and owner/operator review the recommended uses of the product when delivered. If the owner/operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

TABLE OF CONTENTS:

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN A01N 11001 & above – PDF DOWNLOAD

Safety instructions 2
CONTENTS 3
REFERENCE INFORMATION 3
FOREWORD 5
Bobcat Company is ISO 9001:2000 Certified 7
Regular Maintenance Items 7
Lubricants and fluids 7
Serial Number Locations 8
Loader Serial Number 8
Engine Serial Number 8
Cabin Serial Number 8
Bucket Serial Number 8
Other Serial Numbers 8
Delivery Report 9
Machine Identification 10
Features, Options and Attachments 11
Standard features 11
Options 11
Attachments 11
SAFETY 13
Contents 13
Safety instructions 15
Before operation 15
Safe Operation is the operator’s responsibility 15
Safe operation requires a qualified operator 16
A qualified operator must do the following: 16
Fire Prevention 16
Machine Signs (Decals) 18
Exterior signs 18
Exterior signs (cont’d) 19
Cabin signs 20
OPERATING INSTRUCTIONS 21
Contents 21
Controls and indicators 23
Instrument panel 24
Left accessory panel 26
Right accessory panel 26
Right console 27
Left multi-function lever 28
Steering wheel 29
Steering wheel adjustment lever 29
Pedals 29
Parking brake 30
Glow plug and starter switch 30
Joystick 31
Operator cab 32
Driver’s seat 32
Door 32
Outside 32
Lock position 32
Inside 33
Heating and ventilation 33
Heater 33
Air conditioning (option) 34
Lights 34
Daily inspection 35
Daily Inspection and Maintenance: 35
Pre-starting procedure 35
Engine 36
Starting 36
Monitoring during operation 38
Switching off 38
Driving, steering and braking 39
Travel direction switches 39
Left accessory panel switch 39
Joystick switch 39
Driving 39
Steering 40
Road travel 41
Braking 42
Brake inching mechanism 42
Service brake and auxiliary brake 42
Parking brake 42
Parking 42
Loading Operation 43
General 43
Bucket operation 43
Loading 43
Dumping 43
Scraping, grading 43
Excavation work 44
Auxiliary hydraulics 44
Manual operation 44
Driving up and down slopes 45
With bucket full 45
Continuous operation 46
Float position 46
Impulse mode 46
Continuous mode 47
Changing work attachments 47
General 47
Assembly of work attachments 47
Directly mounted work attachments 47
Putting on the attachment 48
Mechanical quick-attach system 48
Hydraulic quick-attach system 48
Stopping the loader 49
Recovery and Transport of the Machine 50
Recovery of the machine 50
Loading the machine using a crane 51
Transporting the machine 52
PREVENTIVE MAINTENANCE 53
Contents 53
General Notes 55
Intervals 55
Warranty 55
Inspection parts and aids 56
Care and cleaning 57
Notes for winter operation 57
Hydraulic oil 57
Engine oil 57
Battery charge 57
Fuel 58
Checking, maintenance and inspection plans 59
Initial inspection (delivery / handing-over inspection) 59
Daily and weekly tasks 60
Daily 61
Weekly 61
Overview of lubricating points 62
Inspection and maintenance work 64
Inspection plan 64
Engine oil 66
Checking engine oil level and adding engine oil 66
Changing engine oil 67
Replacing the oil filter cartridge 67
Fuel system 68
Checking the fuel level and refueling 69
Air bleeding the fuel system 69
Checking the fuel pipes 70
Cleaning the fuel filter pot 71
Replacing the fuel filter cartridge 71
Fuel tank 71
Air filter, air intake 72
Dust extraction valve 72
Air intake 72
Cartridge maintenance interval 72
Replacing cartridges 73
Cleaning the main cartridge 74
Fan belt 74
Checking the condition of the fan belt 74
Adjusting the fan belt tension 74
Replacing the fan belt 75
Brakes 75
Checking the brake oil level 75
Changing brake oil and bleeding the brake 75
Hydraulic oil 76
Checking the hydraulic oil level 76
Hydraulic oil change 76
Hydraulic oil cooler 77
Hydraulic oil filter 77
Replacing the filter insert 77
Breather 78
Radiator 79
Checking coolant level, adding coolant 79
Changing coolant 80
Anti-freeze 80
Axles 81
General 81
Front axle differential 81
Differential of rear axle with transmission 82
Changing axle oil 82
Wheel hub 83
Wheels 83
Checking the tyre pressure 83
Tightening of wheel nuts 83
Injection valves 83
Toothed belt for engine 83
Electrical equipment 84
Battery 84
Removing the battery 84
Installing the battery 84
Lighting and warning equipment 84
Fuse box – Assignment diagram 85
Colours of fuses 85
Cab ventilation dust filter 86
Removal 86
Cleaning the dust filter 86
Re-installation 86
Wind shield washer system 86
Shutdown 87
Preservation (temporary shutdown) 87
During shutdown 87
After shutdown 87
Troubleshooting 88
General 88
Engine 88
Other 88
Regular oil analyses 90
Advantages of an oil analysis 90
Oil analysis intervals 90
SPECIFICATIONS AL440 91
Contents 91
Dimensions 93
Standard bucket 93
Forks and Multi-purpose bucket 93
Machine Rating 93
Function Time 93
Weights 94
Controls 94
Engine 94
Electrical 95
Hydraulic System 95
Hydraulic Cylinders 95
Drive System 95
Traction 96
Instrumentation 96
Fluid Capacities 97
Fluid Specifications 97
Environmental 97
Standard Features 98
Options 98
Attachments 99

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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