Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN ADBK11001 & Above – PDF DOWNLOAD

Description

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN ADBK11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN ADBK11001 & Above – PDF DOWNLOAD

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN ADBK11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

Safety instructions:
Before operation:

Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat loader is highly manoeuvrable. It is rugged and useful under a wide variety of conditions. Consequently, the operator will be confronted with hazards, associated with off-highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can cause illness or even kill, so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat loader and attachments for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They were designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat Loader and attachments:

The dealer and owner/operator review the recommended uses of the product when delivered. If the owner/operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

TABLE OF CONTENTS:

Bobcat AL440 Articulated Loader Operation & Maintenance Manual SN ADBK11001 & Above – PDF DOWNLOAD

Safety instructions 2
CONTENTS 3
REFERENCE INFORMATION 3
FOREWORD 5
Declaration of Conformity 7
Bobcat Company Is ISO 9001 Certified 8
Regular Maintenance Items 8
Lubricants, Fuel and Fluids 9
Serial Number Locations 10
Loader Serial Number 10
Engine Serial Number 10
Cabin Serial Number 10
Bucket Serial Number 10
Other Serial Numbers 10
Delivery Report 11
Machine Identification 12
Features, Options and Attachments 13
Standard features 13
Options 13
Attachments 13
SAFETY & TRAINING RESOURCES 15
Safety instructions 17
Before operation 17
Safe Operation is the operator’s responsibility 17
Safe operation requires a qualified operator 18
A qualified operator must do the following: 18
Fire Prevention 18
Machine Signs (Decals) 20
Exterior signs 20
Exterior signs (cont’d) 21
Cabin signs 22
Publications and Training Resources 23
OPERATING INSTRUCTIONS 25
Controls and indicators 27
Instrument panel 28
Left accessory panel 30
Right accessory panel 30
Right console 31
Left multi-function lever 32
Steering wheel 33
Steering wheel adjustment lever 33
Pedals 33
Parking brake 34
Glow plug and starter switch 34
Anti-theft device (Immobiliser) (Option) 35
Activating the anti-theft device 35
Deactivating the anti-theft device 35
Learning a new key 35
Learning multiple new keys 35
Clearing learned keys 35
Security functions 35
Joystick 36
Operator cab 37
Driver’s seat 37
Door 37
Outside 37
Lock position 37
Inside 38
Heating and ventilation 38
Heater 38
Air conditioning (option) 39
Lights 39
Daily inspection 40
Daily Inspection and Maintenance: 40
Pre-starting procedure 40
Engine 41
Starting 41
Monitoring during operation 43
Switching off 43
Driving, steering and braking 44
Travel direction switches 44
Left accessory panel switch 44
Joystick switch 44
Driving 44
Steering 45
Driving On Public Roads 46
Bucket Ride Control System (RCS) (Option) 47
Operation 47
Braking 47
Brake inching mechanism 47
Service brake and auxiliary brake 47
Parking brake 48
Parking 48
Loading Operation 49
General 49
Bucket operation 49
Loading 49
Dumping 49
Scraping, grading 49
Excavation work 50
Auxiliary hydraulics 50
Manual operation 50
Continuous operation 50
Driving up and down slopes 51
With bucket full 51
Float position 52
Impulse mode 52
Continuous mode 52
Changing work attachments 53
General 53
Assembly of work attachments 53
Directly mounted work attachments 53
Putting on the attachment 53
Mechanical quick-attach system 53
Hydraulic quick-attach system 54
Stopping the loader 55
Recovery and Transport of the Machine 56
Recovery of the machine 56
Loading the machine using a crane 57
Transporting the machine 58
PREVENTIVE MAINTENANCE 59
General Notes 61
Intervals 61
Warranty 61
Inspection parts and aids 62
Care and cleaning 62
Notes for winter operation 62
Hydraulic oil 62
Engine oil 62
Battery charge 62
Fuel 63
Checking, maintenance and inspection plans 64
Initial inspection (delivery / handing-over inspection) 64
Daily and weekly tasks 65
Daily 66
Weekly 66
Overview of lubricating points 67
Inspection and maintenance work 69
Inspection plan 69
Contents of the Inspection Checkbook (logbook) 70
Engine oil 71
Checking engine oil level and adding engine oil 71
Changing engine oil 72
Engine oil filter 73
Fuel system 73
Biodiesel Blend Fuel 74
Checking the fuel level and fueling 74
Air bleeding the fuel system 75
Cleaning the fuel pump screen filter 76
Replacing the fuel leak-oil pipe 76
Fuel tank 77
Air filter, air intake 78
Dust extraction valve 78
Air intake 78
Cartridge maintenance interval 78
Replacing cartridges 79
Cleaning the main cartridge 80
Fan belt 80
Checking the condition of the fan belt 80
Checking the fan belt tension 80
Checking the fan belt tension without a tension gauge 80
Tensioning fan belt 81
Replacing fan belt 81
Checking the valve lash 81
Brakes 82
Checking the brake oil level 82
Changing brake oil and bleeding the brake 82
Hydraulic oil tank 83
Checking the hydraulic oil level 83
Hydraulic oil change 83
Hydraulic oil cooler 83
Hydraulic oil filter 84
Replacing the filter insert 84
Breather 85
Cooling system 85
Checking coolant level 85
Adding coolant 86
Checking antifreeze level 86
Changing coolant 86
Cleaning the cooling fins 86
Axles 87
General 87
Front axle differential 87
Differential of rear axle with transmission 87
Changing axle oil 88
Wheel hub 88
Wheels 89
Checking the tyre pressure 89
Tightening of wheel nuts 89
Injection valves 89
Toothed belt for engine 89
Electrical equipment 89
Battery 89
Removing the battery 89
Installing the battery 90
Lighting and warning equipment 90
Fuse box – Assignment diagram 91
Colours of fuses 91
Cab ventilation dust filter 92
Removal 92
Cleaning the dust filter 92
Re-installation 92
Wind shield washer system 92
Shutdown 93
Preservation (temporary taking out of service) 93
During immobilisation 93
After the machine had been taken out of service 93
Troubleshooting 94
General 94
Engine 94
Other 94
Regular oil analyses 96
Advantages of an oil analysis 96
Oil analysis intervals 96
SPECIFICATIONS AL440 97
AL440 Articulated Loader Specifications 99
Dimensions 99
Machine Rating 100
Function Time 100
Weights 100
Controls 100
Engine 100
Electrical 101
Hydraulic System 101
Hydraulic Cylinders 101
Drive System 101
Traction 102
Instrumentation 102
Fluid Capacities 103
Fluid Specifications 103
Environmental 104
Temperature Range 104
WARRANTY 105
Warranty 107
ALPHABETICAL INDEX 109

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V