BOBCAT BL-275 Ingersoll Rand Operation & Maintenance Manual SN 573011001 PDF DOWNLOAD

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BOBCAT BL-275 Ingersoll Rand Operation & Maintenance Manual SN 573011001 PDF DOWNLOAD

FILE DETAILS:

BOBCAT BL-275 Ingersoll Rand Operation & Maintenance Manual SN 573011001 PDF DOWNLOAD

Language : English
Pages : 150
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BOBCAT BL-275 Ingersoll Rand Operation & Maintenance Manual SN 573011001 PDF DOWNLOAD

OPERATOR SAFETY WARNINGS…………………………………………….. 3
CONTENTS…………………………………………………………… 5
FOREWORD…………………………………………………………… 7
REGULAR MAINTENANCE ITEMS………………………………………… 9
OIL……………………………………………………………. 9
SERIAL NUMBER LOCATION…………………………………………… 11
BACKHOE LOADER SERIAL NUMBER……………………………………… 11
ENGINE SERIAL NUMBER…………………………………………….. 11
DELIVERY REPORT…………………………………………………. 11
BACKHOE LOADER IDENTIFICATION…………………………………….. 12
FEATURES, ACCESSORIES AND ATTACHMENTS……………………………… 13
Machine Features…………………………………………….. 13
Options And Accessories………………………………………. 13
Attachments…………………………………………………. 13
SAFETY…………………………………………………………….. 15
SAFETY INSTRUCTIONS……………………………………………… 17
Before Operation…………………………………………….. 17
Safe Operation Is The Operator’s Responsibility…………………. 18
Safe Operation Needs A Qualified Operator………………………. 18
Fire Prevention……………………………………………… 19
MACHINE SIGNS (DECALS)…………………………………………… 20
OPERATING INSTRUCTIONS………………………………………………. 23
FRONT INSTRUMENT PANEL…………………………………………… 27
Identification………………………………………………. 27
Key Switch………………………………………………….. 28
COLD START VALVE (IF EQUIPPED)……………………………………. 28
ENGINE SPEED CONTROL…………………………………………….. 29
STEERING WHEEL………………………………………………….. 29
TRAVEL CONTROL PEDAL…………………………………………….. 29
PARKING BRAKE (HAND LEVER ACTIVATED)………………………………. 30
Description…………………………………………………. 30
Operation…………………………………………………… 30
OPERATOR CAB (ROPS AND FOPS)……………………………………… 31
OPERATOR CAB ENCLOSURE (IF EQUIPPED)………………………………. 31
Emergency Exit………………………………………………. 31
Cab Door……………………………………………………. 31
Front Window And Wiper……………………………………….. 31
Rear Window And Wiper………………………………………… 32
Opening The Rear Window………………………………………. 32
Cab Heater………………………………………………….. 33
LOADER HYDRAULIC CONTROLS………………………………………… 34
Lift Arm/Bucket Tilt Control Lever…………………………….. 34
Loader Auxiliary Hydraulic Control Lever……………………….. 36
Relieving Hydraulic Pressure………………………………….. 37
Quick Couplers………………………………………………. 37
REAR CONTROL PANEL………………………………………………. 38
Identification………………………………………………. 38
BACKHOE HYDRAULIC CONTROLS……………………………………….. 39
Backhoe Control Levers……………………………………….. 39
Stabilizer Control Levers…………………………………….. 41
Backhoe Auxiliary Hydraulic Controls…………………………… 42
Relieving Hydraulic Pressure………………………………….. 42
BOOM LOCK PIN…………………………………………………… 43
Engaging And Disengaging The Pin………………………………. 43
SWING LOCK PIN………………………………………………….. 44
Engaging The Swing Lock Pin…………………………………… 44
DAILY INSPECTION………………………………………………… 45
PRE-STARTING PROCEDURE…………………………………………… 46
Loader Operation…………………………………………….. 46
Backhoe Operation……………………………………………. 47
STARTING THE ENGINE……………………………………………… 48
Normal Starting Procedure…………………………………….. 48
Cold Temperature Starting…………………………………….. 50
Cold Start Valve (If Equipped)………………………………… 50
Warming The Hydraulic/Hydrostatic System……………………….. 51
LOADER ATTACHMENTS………………………………………………. 52
Pallet Forks………………………………………………… 52
Bob-Tach™ Installing The Bucket Or Attachment…………………… 53
Bob-Tach™ Removing The Bucket Or Attachment…………………….. 54
BACKHOE ATTACHMENTS……………………………………………… 56
Bolt On X-Change™ – Installing Bucket Or Attachment (If Equipped)…. 56
Bolt On X-Change™ – Removing Bucket Or Attachment (If Equipped)…… 58
Pin On X-Change™ – Installing Bucket Or Attachment (If Equipped)….. 59
Pin On X-Change™ – Removing Bucket Or Attachment (If Equipped)……. 62
OPERATING PROCEDURE……………………………………………… 65
Preparing The Backhoe Loader For Moving………………………… 65
Moving The Backhoe Loader…………………………………….. 66
Repositioning The Backhoe Loader For Digging……………………. 67
Lifting And Moving Objects With Backhoe………………………… 68
Getting Ready For Backhoe Operation……………………………. 68
Operating the Backhoe………………………………………… 69
Side Shifting The Backhoe…………………………………….. 71
Digging With The Backhoe Arm………………………………….. 72
Digging With The Backhoe Bucket……………………………….. 72
Filling The Loader Bucket…………………………………….. 73
Emptying The Loader Bucket……………………………………. 74
Backfilling…………………………………………………. 74
Operating On A Slope…………………………………………. 75
PARKING THE BACKHOE LOADER……………………………………….. 76
TRANSPORTING THE BACKHOE LOADER…………………………………… 77
STEERING VALVE………………………………………………….. 79
Wheel Alignment Procedure…………………………………….. 79
TOWING THE BACKHOE LOADER………………………………………… 80
Procedure…………………………………………………… 80
PREVENTIVE MAINTENANCE………………………………………………. 81
MAINTENANCE SAFETY………………………………………………. 83
SERVICE SCHEDULE………………………………………………… 85
Chart………………………………………………………. 85
APPROVED LIFT ARM SUPPORT DEVICE………………………………….. 86
Installing The Approved Lift Arm Support Device…………………. 86
Removing The Approved Lift Arm Support Device…………………… 87
PRESS TO DRIVE SYSTEM……………………………………………. 88
Inspection And Maintenance……………………………………. 88
Engine Stopped – Key On………………………………………. 88
Engine Stopped – Travel Control Pedal Stroked…………………… 88
PARKING BRAKE (HAND LEVER ACTIVATED)………………………………. 89
Description…………………………………………………. 89
Operation…………………………………………………… 89
Adjustment………………………………………………….. 89
PARKING BRAKE (BUTTON ACTIVATED)………………………………….. 90
Description…………………………………………………. 90
Inspection/Adjustment………………………………………… 90
ENGINE COVER……………………………………………………. 91
AIR CLEANER SERVICE……………………………………………… 92
Daily Check…………………………………………………. 92
Replacing The Air Filter Element………………………………. 92
SEAT BELT………………………………………………………. 94
Inspection And Maintenance……………………………………. 94
FUEL SYSTEM…………………………………………………….. 95
Fuel Specifications………………………………………….. 95
Filling The Fuel Tank………………………………………… 95
Fuel Filter…………………………………………………. 95
Removing Air From The Fuel System……………………………… 97
ENGINE LUBRICATION SYSTEM………………………………………… 98
Checking Engine Oil………………………………………….. 98
Oil Chart…………………………………………………… 98
Replacing The Oil And Filter………………………………….. 99
ENGINE COOLING SYSTEM…………………………………………….100
Cleaning The Cooling System……………………………………100
Checking Coolant Level………………………………………..101
Coolant Replacement…………………………………………..101
SPARK ARRESTOR MUFFLER……………………………………………103
ELECTRICAL SYSTEM………………………………………………..105
Description………………………………………………….105
Cleaning Battery And Terminals…………………………………105
Fuse Location………………………………………………..105
Using A Booster Battery (Jump Starting)…………………………106
Battery Disconnect Switch……………………………………..107
Removing And Installing The Battery…………………………….108
HYDRAULIC/HYDROSTATIC SYSTEM………………………………………110
Checking And Adding Fluid……………………………………..110
Cleaning The Cooler…………………………………………..111
Replacing Hydraulic/Hydrostatic Filter………………………….111
Replacing Hydraulic Fluid……………………………………..112
REAR AXLE……………………………………………………….113
Checking Oil Level……………………………………………113
Draining Oil…………………………………………………113
FRONT AXLE………………………………………………………113
Checking Oil Level……………………………………………113
Draining Oil…………………………………………………113
TIRE MAINTENANCE…………………………………………………114
Wheel Nuts…………………………………………………..114
Tire Mounting………………………………………………..114
Tire Pressure………………………………………………..114
ALTERNATOR BELT………………………………………………….115
Adjusting The Alternator Belt………………………………….115
X-CHANGE ™………………………………………………………115
Inspection And Maintenance…………………………………….115
LUBRICATING THE BACKHOE LOADER…………………………………….116
BOB-TACH™……………………………………………………….122
Inspection And Maintenance…………………………………….122
AXLE TOE-IN……………………………………………………..123
MACHINE SIGN TRANSLATIONS…………………………………………….125
SERVICE SCHEDULE (6974571)………………………………………..127
WARNING (6960048)………………………………………………..129
WARNING (6960068)………………………………………………..130
WARNING (6960049)………………………………………………..131
WARNING (6960047)………………………………………………..132
DANGER (6960050)…………………………………………………133
WARNING (6960051)………………………………………………..133
WARNING (6960052)………………………………………………..133
WARNING (6965953)………………………………………………..134
WARNING (6576048)………………………………………………..134
IMPORTANT (6966127)………………………………………………135
X-CHANGE SYSTEM – BOLT ON (6806121)………………………………..136
DECAL (6960066)………………………………………………….136
X-CHANGE SYSTEM – BOLT ON AND PIN ON (7102651)………………………137
DECAL (6561383)………………………………………………….138
DECAL (6960117)………………………………………………….138
DECAL (6708929)………………………………………………….138
DECAL (6560573)………………………………………………….139
DECAL (6973975)………………………………………………….139
DECAL (6960057)………………………………………………….140
DECAL (6960053)………………………………………………….140
DECAL (6960060)………………………………………………….140
SPECIFICATIONS………………………………………………………141
BACKHOE LOADER SPECIFICATIONS……………………………………..143
Backhoe Rated Lift Capacity (Per SAE J31)……………………….144
Loader Performance……………………………………………145
Backhoe Performance…………………………………………..145
Controls…………………………………………………….145
Engine………………………………………………………145
Hydraulic System……………………………………………..145
Drive System…………………………………………………146
Electrical System…………………………………………….146
Standard Instrument Panel……………………………………..146
Tires……………………………………………………….146
Capacities…………………………………………………..146
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS………………………147
WARRANTY……………………………………………………………149

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DESCRIPTION:

BOBCAT BL-275 Ingersoll Rand Operation & Maintenance Manual SN 573011001 PDF DOWNLOAD

FOREWORD

SAFETY INSTRUCTIONS
Fire Prevention:

• The machines and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.
• Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.
• The spark arrestor exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the exhaust gases are still hot.

Fire Prevention Guidelines:

• Do not use the machine where exhaust, arcs, sparks, or hot components can contact flammable material, explosive dust, or gases.
• The operator cab, engine compartment, and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.
• Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part.
• Check fuel and hydraulic tubes, hoses, and fittings for damage and leakage. Never use an open flame or bare skin to check for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.
• Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause an explosion and injure you or bystanders.
• Always clean the machine and disconnect the battery before welding. Cover rubber hoses, the battery, and all other flammable parts. Keep a fire extinguisher near the machine when welding. Have good ventilation when grinding or welding painted parts. Wear a dust mask when grinding painted parts. Toxic dust or gas can be produced.
• Stop the engine and let it cool before adding fuel. No smoking!
• Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump-starting.

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

G.P