BOBCAT BL-570 BL-575 INGERSOLL RAND Service Manual PDF DOWNLOAD

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BOBCAT BL-570 BL-575 INGERSOLL RAND Service Manual PDF DOWNLOAD

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BOBCAT BL-570 BL-575 INGERSOLL RAND Service Manual PDF DOWNLOAD 

Language : English
Pages : 666
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

BOBCAT BL-570 BL-575 INGERSOLL RAND Service Manual PDF DOWNLOAD

BL-570 S/N 570611001 & Above
BL-575 S/N 572011001 & Above

ALPHABETICAL INDEX………………………………………………….. 5
CONTENTS…………………………………………………………… 7
FOREWORD……………………………………………………….. 8
SAFETY INSTRUCTIONS FOR INGERSOLL RAND LOADER BACKHOE AND ATTACHMENTS…. 11
SAFE OPERATION IS THE OPERATOR’S RESPONSIBILITY…………………. 11
FIRE PREVENTION…………………………………………………. 12
SERIAL NUMBER LOCATION…………………………………………… 13
Loader Backhoe Serial Number………………………………….. 13
Engine Serial Number…………………………………………. 13
DELIVER REPORT………………………………………………….. 13
INGERSOLL RAND IDENTIFICAITON…………………………………….. 14
SAFETY AND MAINTENANCE………………………………………………. 15
LIFTING AND BLOCKING THE LOADER BACKHOE……………………………. 17
Procedure…………………………………………………… 17
LIFT ARM SUPPORT DEVICE………………………………………….. 19
Installing The Lift Arm Support Device…………………………. 19
Removing The Lift Arm Support Device…………………………… 20
ENGINE COVER……………………………………………………. 21
TRANSPORTING THE LOADER BACKHOE…………………………………… 23
Procedure…………………………………………………… 23
TOWING THE LOADER BACKHOE………………………………………… 25
Procedure…………………………………………………… 25
AXLE TOE-IN…………………………………………………….. 27
Adjustment………………………………………………….. 27
SERVICE SCHEDULE………………………………………………… 29
Chart………………………………………………………. 29
AIR CLEANER SERVICE……………………………………………… 31
Replacing Filter Element……………………………………… 31
ENGINE COOLING SYSTEM……………………………………………. 33
Coolant Replacement………………………………………….. 33
FUEL SYSTEM…………………………………………………….. 35
Fuel Specifications………………………………………….. 35
Filling The Fuel Tank………………………………………… 35
Fuel Filter…………………………………………………. 36
ENGINE LUBRICATION SYSTEM………………………………………… 37
Checking Engine Oil………………………………………….. 37
Oil Chart…………………………………………………… 37
Replacing Oil And Filter……………………………………… 38
HYDRAULIC/HYDROSTATIC SYSTEM……………………………………… 41
Checking And Adding Fluid…………………………………….. 41
Cleaning The Cooler………………………………………….. 41
Replacing Hydraulic/Hydrostatic Filter…………………………. 42
Replacing Hydraulic Fluid…………………………………….. 43
REAR AXLE………………………………………………………. 45
Checking Oil Level…………………………………………… 45
Draining Oil………………………………………………… 45
FRONT AXLE……………………………………………………… 46
Checking Oil Level…………………………………………… 46
Draining Oil………………………………………………… 46
BACKHOE BOOM LOCK……………………………………………….. 47
Disengaging The Boom Lock…………………………………….. 47
Engaging Boom Lock…………………………………………… 48
BOB-TACH HAND LEVER……………………………………………… 49
Inspection And Maintenance……………………………………. 49
ALTERNATOR BELT…………………………………………………. 51
Adjusting The Alternator Belt…………………………………. 51
LUBRICATING THE LOADER BACKHOE……………………………………. 53
TIRE MAINTENANCE………………………………………………… 61
Wheel Nuts………………………………………………….. 61
Mounting……………………………………………………. 61
Tire Pressure……………………………………………….. 61
HYDRAULIC SYSTEM……………………………………………………. 63
HYDRAULIC/HYDROSTATIC SCHEMATICS………………………………….. 67
HYDRAULIC SYSTEM INFORMATION……………………………………… 71
Troubleshooting……………………………………………… 75
Description…………………………………………………. 76
ARM CYLINDER……………………………………………………. 77
Checking……………………………………………………. 77
Removal And Installation……………………………………… 79
Parts Identification…………………………………………. 81
Disassembly…………………………………………………. 82
Assembly……………………………………………………. 85
BOOM CYLINDER…………………………………………………… 89
Checking……………………………………………………. 89
Removal And Installation……………………………………… 90
Parts Identification…………………………………………. 92
Disassembly…………………………………………………. 93
Assembly……………………………………………………. 96
SWING CYLINDER (WITHOUT SIDESHIFT)………………………………… 99
Removal And Installation……………………………………… 99
Bushing Removal And Installation……………………………….102
Parts Identification………………………………………….103
Disassembly………………………………………………….104
Assembly…………………………………………………….107
SWING CYLINDER (WITH SIDESHIFT)……………………………………111
Removal And Installation………………………………………111
Bushing Removal And Installation……………………………….112
Parts Identification………………………………………….113
Disassembly………………………………………………….114
Assembly…………………………………………………….117
BUCKET CYLINDER………………………………………………….121
Checking…………………………………………………….121
Removal And Installation………………………………………122
Parts Identification………………………………………….124
Disassembly………………………………………………….125
Assembly…………………………………………………….128
STABILIZER CYLINDER (WITHOUT SIDESHIFT)…………………………….131
Checking…………………………………………………….131
Removal And Installation………………………………………133
Parts Identification………………………………………….136
Disassembly………………………………………………….137
Assembly…………………………………………………….140
STABILIZER CYLINDER (WITH SIDESHIFT)……………………………….143
Checking…………………………………………………….143
Removal And Installation………………………………………145
Parts Identification………………………………………….148
Disassembly………………………………………………….149
Assembly…………………………………………………….152
TILT CYLINDER……………………………………………………155
Checking…………………………………………………….155
Removal And Installation………………………………………156
Parts Identification (Left Side)……………………………….157
Parts Identification (Right Side)………………………………158
Disassembly………………………………………………….159
Assembly…………………………………………………….162
LIFT CYLINDER……………………………………………………165
Checking…………………………………………………….165
Removal And Installation………………………………………166
Parts Identification (Left Side)……………………………….168
Parts Identification (Right Side)………………………………169
Disassembly………………………………………………….170
Assembly…………………………………………………….173
STEERING CYLINDER (FRONT)…………………………………………177
Removal And Installation………………………………………177
STEERING CYLINDER (FRONT) (CONT’D)…………………………………181
Parts Identification………………………………………….181
Disassembly And Assembly………………………………………182
Inspection…………………………………………………..185
STEERING CYLINDER (REAR)………………………………………….187
Removal And Installation………………………………………187
STEERING CYLINDER (REAR) (CONT’D)………………………………….190
Parts Identification………………………………………….190
Disassembly And Assembly………………………………………191
Inspection…………………………………………………..194
MAIN RELIEF VALVE………………………………………………..195
Testing The Main Relief Valve………………………………….195
Adjustment…………………………………………………..196
PORT RELIEF VALVE (BACKHOE CONTROL VALVE)…………………………..197
Testing And Adjusting (Arm Control)…………………………….197
Testing And Adjusting (Boom Control)……………………………199
Testing And Adjusting (Boom Swing Control)………………………201
PORT RELIEF VALVE (LOADER CONTROL VALVE)……………………………203
Testing And Adjusting (Bucket Tilt)…………………………….203
Testing And Adjusting (Front Auxiliary)…………………………205
LOADER CONTROL VALVE……………………………………………..207
Removal And Installation………………………………………207
Parts Identification………………………………………….209
Disassembly And Assembly………………………………………210
Inlet/Outlet Valve Section…………………………………….210
Lift Arm Valve Section………………………………………..212
Tilt Valve Section……………………………………………216
Auxiliary Valve Section (Front)………………………………..221
Auxiliary Valve Section (Rear) (Optional)……………………….226
BACKHOE CONTROL VALVE…………………………………………….231
Removal And Installation………………………………………231
Parts Identification………………………………………….233
Disassembly And Assembly………………………………………234
Inlet/Outlet Valve Section…………………………………….236
Arm Valve Section…………………………………………….238
Tilt Valve Section……………………………………………241
Right Stabilizer Valve Section…………………………………244
Left Stabilizer Valve Section………………………………….247
Boom Valve Section……………………………………………251
Boom Swing Valve Section………………………………………254
Outlet Valve Section………………………………………….257
HYDRAULIC FLUID RESERVOIR…………………………………………259
Removal And Installation………………………………………259
Strainer Removal And Installation………………………………261
HYDRAULIC FILTER HOUSING………………………………………….263
Removal And Installation………………………………………263
Disassembly………………………………………………….264
Assembly…………………………………………………….265
HYDRAULIC FILTER…………………………………………………267
Removal And Installation………………………………………267
GEAR PUMP……………………………………………………….269
Removal And Installation………………………………………269
Parts Identification………………………………………….270
Disassembly And Assembly………………………………………271
Inspection…………………………………………………..274
STEERING PUMP……………………………………………………275
Removal And Installation………………………………………275
Parts Identification………………………………………….277
Disassembly………………………………………………….278
Inspection…………………………………………………..287
Assembly…………………………………………………….287
STEERING VALVE…………………………………………………..297
Removal And Installation………………………………………297
Adjustment…………………………………………………..298
MASTER CYLINDER………………………………………………….299
Removal And Installation………………………………………299
Parts Identification………………………………………….300
Disassembly And Assembly………………………………………301
HYDROSTATIC SYSTEM…………………………………………………..303
HYDROSTATIC SYSTEM INFORMATION…………………………………….305
Troubleshooting Chart…………………………………………305
Replenishing Valve Function……………………………………306
OIL COOLER………………………………………………………307
Disassembly………………………………………………….307
Inspection…………………………………………………..308
Assembly…………………………………………………….308
HYDROSTATIC DRIVE MOTOR…………………………………………..311
Removal And Installation………………………………………311
Parts Identification………………………………………….313
Disassembly………………………………………………….314
Disassembly………………………………………………….315
Inspection…………………………………………………..329
Assembly…………………………………………………….332
HYDROSTATIC PUMP…………………………………………………347
Removal And Installation………………………………………347
Parts Identification………………………………………….350
Disassembly………………………………………………….351
Inspection…………………………………………………..365
Assembly…………………………………………………….368
HYDROSTATIC TESTING………………………………………………385
Pump Adjustment………………………………………………385
DRIVE SYSTEM………………………………………………………..389
TROUBLESHOOTING………………………………………………….391
Chart……………………………………………………….391
PARKING BRAKE……………………………………………………393
Lever Removal And Installation…………………………………393
Cable Removal And Installation…………………………………395
Adjustment…………………………………………………..396
PARKING BRAKE HOUSING…………………………………………….397
Removal And Installation………………………………………397
Parts Identification………………………………………….398
Disassembly And Assembly………………………………………399
SERVICE BRAKE……………………………………………………409
Description………………………………………………….409
Bleeding The Brake Circuit…………………………………….409
REAR AXLE……………………………………………………….411
Removal……………………………………………………..411
Installation…………………………………………………414
FRONT AXLE………………………………………………………419
Removal……………………………………………………..419
Installation…………………………………………………421
Axle Pivot Bushing Removal And Installation……………………..423
DRIVESHAFT………………………………………………………425
Removal And Installation………………………………………425
DROP BOX………………………………………………………..427
Removal And Installation………………………………………427
Parts Identification………………………………………….430
Disassembly………………………………………………….432
Inspection…………………………………………………..437
Assembly…………………………………………………….439
BRAKE PEDAL ASSEMBLY……………………………………………..447
Removal And Installation………………………………………447
MAIN FRAME………………………………………………………….451
OPERATOR CANOPY………………………………………………….453
Removal And Installation………………………………………453
ENCLOSED CAB…………………………………………………….459
Not Available At Time Of Printing………………………………459
OPERATOR SEAT……………………………………………………461
Removal And Installation………………………………………461
FLOOR PANELS…………………………………………………….463
Front Panel Removal And Installation……………………………463
Rear Panel Removal And Installation…………………………….463
Front Right Panel Removal And Installation………………………464
Front Left Panel Removal And Installation……………………….464
GRILL…………………………………………………………..465
Removal And Installation………………………………………465
GRILL FRAME……………………………………………………..467
Removal And Installation………………………………………467
ENGINE SIDE COVERS……………………………………………….469
Removal And Installation………………………………………469
FENDER………………………………………………………….471
Removal And Installation………………………………………471
ENGINE COVER…………………………………………………….473
Removal And Installation………………………………………473
FUEL TANK……………………………………………………….475
Removal And Installation………………………………………475
Screen Removal And Installation………………………………..477
LIFT ARMS……………………………………………………….479
Removal And Installation………………………………………479
BOB-TACH………………………………………………………..483
Removal And Installation………………………………………483
Bob-Tach Lever And Wedge………………………………………485
Pivot Pin Bushing Removal And Installation………………………486
ARM…………………………………………………………….487
Removal And Installation………………………………………487
Arm Pivot Bushing Removal And Installation………………………489
BOOM (WITH SIDE SHIFT)……………………………………………491
Removal And Installation………………………………………491
BOOM (WITHOUT SIDE SHIFT)…………………………………………495
Removal And Installation………………………………………495
SWING FRAME (with side shift)……………………………………..497
Removal And Installation………………………………………497
Bushing Removal And Installation……………………………….498
SWING FRAME (WITHOUT SIDE SHIFT)…………………………………..499
Removal And Installation………………………………………499
X-CHANGE™……………………………………………………….501
Removal And Installation………………………………………501
BUCKET………………………………………………………….503
Backhoe Bucket Teeth Removal And Installation……………………503
Loader Bucket Teeth Removal And Installation…………………….503
LIFT ARM STABILIZER………………………………………………505
Removal And Installation………………………………………505
CENTER FLOOR PANEL……………………………………………….507
Removal And Installation………………………………………507
STABILIZER (WITHOUT SIDESHIFT)…………………………………….511
Removal And Installation………………………………………511
ELECTRICAL SYSTEM AND ANALYSIS………………………………………..513
ELECTRICAL SCHEMATICS…………………………………………….515
ELECTRICAL SYSTEM INFORMATION……………………………………..517
Troubleshooting Chart…………………………………………517
Description………………………………………………….518
Fuse Location………………………………………………..518
Relay Location……………………………………………….518
BATTERY…………………………………………………………519
Removal And Installation………………………………………519
Servicing The Electrical System………………………………..520
Using A Booster Battery (Jump Starting)…………………………521
ALTERNATOR………………………………………………………523
Adjusting The Alternator Belt………………………………….523
Description………………………………………………….523
Tests……………………………………………………….524
Alternator Output Test………………………………………..524
Full Field Test………………………………………………525
Alternator Regulator Test……………………………………..525
Alternator Regulator Test With Voltmeter………………………..526
Removal And Installation………………………………………527
Parts Identification………………………………………….528
Pulley Removal And Installation………………………………..529
Disassembly And Assembly………………………………………530
Rotor Continuity Test…………………………………………533
Stator Continuity Test………………………………………..533
Rectifier Continuity (Diode) Test………………………………534
Brush Length…………………………………………………534
STARTER…………………………………………………………535
Removal And Installation………………………………………535
Checking The Starter In The Loader……………………………..535
Parts Identification………………………………………….537
Disassembly………………………………………………….538
Inspection And Repair…………………………………………543
No Load Test…………………………………………………547
Assembly…………………………………………………….548
FRONT LIGHTS…………………………………………………….555
Bulb Removal And Installation………………………………….555
Housing Removal And Installation……………………………….557
TURN INDICATOR LIGHTS (FRONT)……………………………………..559
Bulb Removal And Installation………………………………….559
CAB LIGHTS………………………………………………………561
Bulb Removal And Installation………………………………….561
Housing Removal And Installation……………………………….563
FUEL LEVEL SENDER………………………………………………..565
Removal And Installation………………………………………565
INSTRUMENT PANEL…………………………………………………567
Removal And Installation………………………………………567
ENGINE SERVICE………………………………………………………569
TROUBLESHOOTING………………………………………………….571
Chart……………………………………………………….571
ENGINE SPEED CONTROL……………………………………………..573
Removal And Installation………………………………………573
Cable Removal And Installation…………………………………574
TRAVEL PEDAL…………………………………………………….577
Removal And Installation………………………………………577
MUFFLER…………………………………………………………579
Removal And Installation………………………………………579
AIR CLEANER……………………………………………………..581
Removal And Installation………………………………………581
RADIATOR………………………………………………………..583
Removal And Installation………………………………………583
ENGINE COMPONENTS AND TESTING……………………………………..585
Valve Clearance Adjustment…………………………………….585
Engine Compression Checking……………………………………586
Fuel Shut-Off Solenoid Removal And Installation………………….587
Checking Fuel Injection Pump…………………………………..588
Fuel Injection Pump Removal And Installation…………………….589
Fuel Injection Pump Timing…………………………………….591
Fuel Injector Nozzles…………………………………………592
Fuel Injector Nozzles Removal And Installation…………………..593
Fuel Injector Nozzles Check……………………………………594
ENGINE………………………………………………………….595
Removal And Installation………………………………………595
Mount Replacement…………………………………………….599
RECONDITIONING THE ENGINE-V2003T-EB (TURBO)…………………………601
Cylinder Head Removal And Installation………………………….601
Cylinder Head Disassembly And Assembly………………………….602
Cylinder Head Servicing……………………………………….603
Cylinder Head Top Clearance……………………………………603
Checking The Valve Guide………………………………………604
Reconditioning The Valve And Valve Seat…………………………605
Valve Spring…………………………………………………606
Rocker Arm And Shaft Checking………………………………….606
Timing Gearcase Cover Removal And Installation…………………..607
Idler Gear And Camshaft Removal And Installation…………………609
Servicing The Camshaft………………………………………..610
Servicing The Idle Gear And Shaft………………………………611
Timing Gears Checking Backlash…………………………………612
Fuel Camshaft Removal And Installation………………………….613
Fuel Camshaft Governor………………………………………..613
Crankshaft Gear Removal And Installation………………………..614
Oil Pump Removal And Installation………………………………614
Oil Pump Service……………………………………………..614
Checking Engine Oil Pressure…………………………………..615
Relief Valve…………………………………………………616
Piston And Connecting Rod Removal And Installation……………….617
Servicing The Piston And Connecting Rod…………………………619
Connecting Rod Alignment………………………………………620
Crankshaft And Bearings Removal And Installation…………………621
Servicing The Crankshaft And Bearings…………………………..622
Checking The Cylinder Bore…………………………………….626
Water Pump Disassembly And Assembly…………………………….627
FLYWHEEL HOUSING…………………………………………………629
Removal And Installation………………………………………629
FLYWHEEL………………………………………………………..631
Removal And Installation………………………………………631
Ring Gear Removal And Installation……………………………..631
DRIVE COUPLER……………………………………………………633
Removal And Installation………………………………………633
TURBOCHARGER…………………………………………………….635
Not Available At Time Of Printing………………………………635
SPECIFICATIONS………………………………………………………637
LOADER SPECIFICATIONS (BL 570)…………………………………….639
Loader Backhoe Dimensions……………………………………..639
LOADER SPECIFICATIONS (BL 575)…………………………………….640
Loader Backhoe Dimensions……………………………………..640
Performance………………………………………………….641
Controls…………………………………………………….641
Engine………………………………………………………641
Hydraulic System……………………………………………..642
Electrical…………………………………………………..642
Drive System…………………………………………………643
Capacities…………………………………………………..643
Tires……………………………………………………….643
ENGINE SPECIFICATIONS…………………………………………….645
Fuel Injection Nozzles………………………………………..645
Fuel Injection Pump…………………………………………..645
Cylinder Head………………………………………………..645
Valves………………………………………………………645
Valve Springs………………………………………………..646
Valve Timing…………………………………………………646
Rocker Arms………………………………………………….646
Camshaft…………………………………………………….646
Cylinders……………………………………………………646
Tappet………………………………………………………646
Piston Rings…………………………………………………647
Pistons……………………………………………………..647
Crankshaft…………………………………………………..647
Oil Pump…………………………………………………….647
Thermostat…………………………………………………..648
Connecting Rods………………………………………………648
Timing Gear………………………………………………….648
Cylinder Liner……………………………………………….648
Engine Bolt Torque……………………………………………649
Grinding Specifications for the Crankshaft………………………650
LOADER BACKHOE TORQUE…………………………………………….651
Specifications……………………………………………….651
TORQUE SPECIFICATIONS FOR BOLTS……………………………………653
Torque For General Metric Bolts………………………………..653
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS………………………….655
Specifications……………………………………………….655
CONVERSIONS……………………………………………………..657
Decimal And Millimeter Equivalents……………………………..657
U.S. To Metric Conversion……………………………………..657
SMR………………………………………………………………..659
Revision No: BL-570/BL-575-1………………………………………659
Revision No: BL-570/BL-575-2………………………………………661
Revision No: BL-570/BL-575-3………………………………………663
Revision No: BL-570/BL-575-4………………………………………665

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DESCRIPTION:

BOBCAT BL-570 BL-575 INGERSOLL RAND Service Manual PDF DOWNLOAD 

FOREWORD
This manual is for the Ingersoll-Rand loader mechanic. It provides necessary servicing and
adjustment procedures for the Ingersoll-Rand loader and its component parts and systems. Refer to
the Operation & Maintenance Manual for operating instructions, Starting procedure, daily checks, etc

Safety Instructions for Ingersoll Rand Loader Backhoe and Attachments:

1. SAFE OPERATION IS THE OPERATOR’S RESPONSIBILITY
   • Carefully follow the operating and maintenance instructions in this manual.
2. Hazards and Usage Conditions:
   • The Ingersoll Rand loader backhoe is highly maneuverable and compact, suitable for various conditions.
   • Hazards associated with off-highway and rough terrain applications are common with Ingersoll Rand loader backhoe usage.
   • Use the loader backhoe with adequate ventilation as it has an internal combustion engine with resultant heat and exhaust.
   • Exhaust gases can be harmful, so ensure proper ventilation.
   • The loader backhoe is equipped with a spark arrestor exhaust system or muffler required for operation in certain areas.
3. Dealer Responsibilities:
   • The dealer explains the capabilities and restrictions of the Ingersoll Rand loader backhoe and attachments for each application.
   • The dealer demonstrates safe operation according to Ingersoll Rand instructional materials.
   • Unsafe modifications or use of unapproved attachments can be identified by the dealer.
   • Attachments and buckets are designed for a Rated Operating Capacity and secure fastening to the Ingersoll Rand loader backhoe.
   • Check with the dealer or Ingersoll Rand literature to determine safe loads for the loader backhoe-attachment combination.
4. Publications and Training Materials:
   • The Delivery Report ensures complete instructions have been given to the new owner and that the machine is in safe operating condition.
   • The Operation & Maintenance Manual provides operating information, routine maintenance, and service procedures. It can be stored in the cab.
   • Replacement Operation & Maintenance Manuals can be ordered from your Ingersoll Rand dealer.
   • Machine signs (decals) instruct on safe operation and care. Locations are shown in the Operation & Maintenance Manual.
   • Replacement signs are available from your Ingersoll Rand dealer.
   • An Operator’s Handbook is fastened to the operator cab, providing brief instructions.
   • Safety Manual delivers general safety information.
   • Additional publications, service and parts manuals, printed materials, videos, or training courses are available. Check the Ingersoll Rand website for more information.
5. Recommended Uses:
   • The dealer and owner/operator review the recommended uses of the product when delivered.
   • If using the machine for a different application, consult the dealer for recommendations on the new use.

For more information, refer to the respective manuals, handbooks, and consult your Ingersoll Rand dealer.

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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