BOBCAT BL-570 INGERSOLL RAND Service Manual SN 572611001 PDF DOWNLOAD

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BOBCAT BL-570 INGERSOLL RAND Service Manual SN 572611001 PDF DOWNLOAD

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BOBCAT BL-570 INGERSOLL RAND Service Manual SN 572611001 PDF DOWNLOAD

Language : English
Pages : 646
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

BOBCAT BL-570 INGERSOLL RAND Service Manual SN 572611001 PDF DOWNLOAD 

MAINTENANCE SAFETY……………………………………………. 3
ALPHABETICAL INDEX……………………………………………. 5
CONTENTS…………………………………………………….. 7
FOREWORD……………………………………………….. 8
SAFETY INSTRUCTIONS……………………………………….. 11
Before Operation ……………………………………… 11
Safe Operation Is The Operator’s Responsibility…………… 12
Safe Operation Needs A Qualified Operator………………… 12
Understand the Written Instructions, Rules and Regulations…. 12
Have Training with Actual Operation……………………… 12
Know the Work Conditions……………………………….. 12
Fire Prevention……………………………………….. 13
SERIAL NUMBER LOCATION…………………………………….. 14
Backhoe Loader Serial Number……………………………. 14
Engine Serial Number…………………………………… 14
Delivery Report……………………………………….. 14
INGERSOLL RAND BACKHOE LOADER IDENTIFICATION…………………. 15
SAFETY AND MAINTENANCE………………………………………… 17
LIFTING AND BLOCKING THE BACKHOE LOADER……………………… 19
Procedure…………………………………………….. 19
APPROVED LIFT ARM SUPPORT DEVICE……………………………. 21
Installing The Approved Lift Arm Support Device…………… 21
Removing The Approved Lift Arm Support Device…………….. 22
ENGINE COVER……………………………………………… 23
TRANSPORTING THE BACKHOE LOADER…………………………….. 25
Procedure…………………………………………….. 25
TOWING THE BACKHOE LOADER………………………………….. 27
Procedure…………………………………………….. 27
AXLE TOE-IN………………………………………………. 29
Procedure…………………………………………….. 29
SERVICE SCHEDULE………………………………………….. 31
Chart………………………………………………… 31
AIR CLEANER SERVICE……………………………………….. 33
Daily Check…………………………………………… 33
Replacing The Air Filter Element………………………… 33
Replacing The Filter ………………………………….. 34
ENGINE COOLING SYSTEM……………………………………… 35
Cleaning The Cooling System…………………………….. 35
Checking Coolant Level…………………………………. 35
Coolant Replacement……………………………………. 35
FUEL SYSTEM………………………………………………. 37
Fuel Specifications……………………………………. 37
Filling The Fuel Tank………………………………….. 37
Fuel Filter…………………………………………… 37
Removing Air From The Fuel System……………………….. 39
ENGINE LUBRICATION SYSTEM………………………………….. 41
Checking Engine Oil……………………………………. 41
Oil Chart…………………………………………….. 41
Replacing The Oil And Filter……………………………. 42
HYDRAULIC/HYDROSTATIC SYSTEM……………………………….. 45
Checking And Adding Fluid………………………………. 45
Cleaning The Oil Cooler………………………………… 46
Replacing Hydraulic/Hydrostatic Filter…………………… 46
Replacing Hydraulic Fluid………………………………. 47
AXLES……………………………………………………. 49
Checking Oil Level (Planetary Carrier)…………………… 49
Draining Oil (Planetary Carrier)………………………… 49
Checking Oil Level (Rear Axle)………………………….. 50
Checking Oil Level (Front Axle)…………………………. 50
Draining Oil (Front Axle)………………………………. 50
BOOM LOCK PIN…………………………………………….. 51
Engaging And Disengaging The Pin………………………… 51
BOB-TACH HAND LEVER……………………………………….. 53
Inspection And Maintenance……………………………… 53
ALTERNATOR BELT…………………………………………… 55
Adjusting The Alternator Belt…………………………… 55
LUBRICATING THE BACKHOE LOADER……………………………… 57
TIRE MAINTENANCE………………………………………….. 65
Wheel Nuts……………………………………………. 65
Mounting……………………………………………… 65
Tire Pressure…………………………………………. 65
SWING LOCK PIN……………………………………………. 67
Engaging The Swing Lock Pin…………………………….. 67
HYDRAULIC SYSTEM……………………………………………… 69
HYDRAULIC SYSTEM INFORMATION……………………………….. 73
Troubleshooting……………………………………….. 76
Description…………………………………………… 77
ARM CYLINDER……………………………………………… 79
Checking……………………………………………… 79
Removal And Installation……………………………….. 80
Parts Identification…………………………………… 83
Disassembly…………………………………………… 84
Assembly……………………………………………… 86
BOOM CYLINDER…………………………………………….. 89
Checking……………………………………………… 89
Removal And Installation……………………………….. 90
Parts Identification…………………………………… 93
Disassembly…………………………………………… 94
Assembly……………………………………………… 97
SWING CYLINDER…………………………………………….101
Checking………………………………………………101
Removal And Installation………………………………..102
Parts Identification……………………………………104
Disassembly……………………………………………105
Assembly………………………………………………107
BUCKET CYLINDER……………………………………………111
Checking………………………………………………111
Removal And Installation………………………………..112
Parts Identification……………………………………116
Disassembly……………………………………………117
Assembly………………………………………………119
STABILIZER CYLINDER………………………………………..121
Checking………………………………………………121
Removal And Installation………………………………..123
Parts Identification……………………………………125
Disassembly……………………………………………126
Assembly………………………………………………130
STABILIZER CYLINDER………………………………………..135
Checking………………………………………………135
Removal And Installation………………………………..137
Parts Identification……………………………………139
Disassembly……………………………………………140
Assembly………………………………………………144
TILT CYLINDER……………………………………………..149
Checking………………………………………………149
Removal And Installation………………………………..150
Parts Identification……………………………………152
Disassembly……………………………………………153
Assembly………………………………………………155
LIFT CYLINDER……………………………………………..157
Checking………………………………………………157
Removal And Installation………………………………..158
Parts Identification……………………………………160
Disassembly……………………………………………161
Assembly………………………………………………163
STEERING CYLINDER (FRONT)…………………………………..167
Removal And Installation………………………………..167
Parts Identification……………………………………171
Disassembly And Assembly………………………………..172
Inspection…………………………………………….175
STEERING CYLINDER (REAR)……………………………………177
Removal And Installation………………………………..177
Parts Identification……………………………………180
Disassembly And Assembly………………………………..181
Inspection…………………………………………….184
MAIN RELIEF VALVE………………………………………….185
Description……………………………………………185
Testing (Loader Main Relief Valve)……………………….185
Adjustment (Loader Main Relief Valve)…………………….186
Testing (Backhoe Main Relief Valve)………………………186
Adjustment (Backhoe Main Relief Valve)……………………187
PORT RELIEF VALVE (BACKHOE CONTROL VALVE)…………………….189
Testing And Adjusting (Arm Control)………………………189
Testing And Adjusting (Bucket Control)……………………191
Testing And Adjusting (Boom Control)……………………..193
Testing And Adjusting (Boom Swing Control)………………..195
PORT RELIEF VALVE (LOADER CONTROL VALVE)……………………..197
Testing And Adjusting (Bucket Tilt)………………………197
Testing And Adjusting (Front Auxiliary)…………………..199
LOADER CONTROL VALVE……………………………………….201
Removal And Installation………………………………..201
Parts Identification……………………………………203
Disassembly And Assembly………………………………..204
Inlet/Outlet Valve Section………………………………204
Lift Arm Valve Section………………………………….206
Tilt Valve Section……………………………………..210
Auxiliary Valve Section (Front)………………………….215
BACKHOE CONTROL VALVE………………………………………221
Removal And Installation………………………………..221
Parts Identification……………………………………223
Disassembly And Assembly………………………………..224
Inlet/Outlet Valve Section………………………………225
Arm Valve Section………………………………………227
Bucket Valve Section……………………………………230
Right Stabilizer Valve Section…………………………..233
Left Stabilizer Valve Section……………………………236
Boom Valve Section……………………………………..240
Boom Swing Valve Section………………………………..244
Outlet Valve Section……………………………………246
HYDRAULIC FLUID RESERVOIR…………………………………..247
Removal And Installation………………………………..247
Strainer Removal And Installation………………………..249
HYDRAULIC FILTER HOUSING……………………………………251
Removal And Installation………………………………..251
Disassembly……………………………………………252
Assembly………………………………………………253
HYDRAULIC FILTER…………………………………………..255
Removal And Installation………………………………..255
GEAR PUMP…………………………………………………257
Removal And Installation………………………………..257
Parts Identification……………………………………258
Disassembly And Assembly………………………………..259
Inspection…………………………………………….262
STEERING PUMP……………………………………………..263
Removal And Installation………………………………..263
Parts Identification……………………………………265
Disassembly……………………………………………266
Inspection…………………………………………….275
Assembly………………………………………………275
STEERING VALVE…………………………………………….285
Removal And Installation………………………………..285
Wheel Alignment Procedure……………………………….285
MASTER CYLINDER……………………………………………287
Removal And Installation………………………………..287
Parts Identification……………………………………288
Disassembly And Assembly………………………………..289
HYDROSTATIC SYSTEM…………………………………………….291
HYDROSTATIC SYSTEM INFORMATION………………………………293
Troubleshooting Chart…………………………………..293
Replenishing Valve Function……………………………..294
OIL COOLER/RADIATOR………………………………………..295
Description……………………………………………295
HYDROSTATIC DRIVE MOTOR…………………………………….297
Removal And Installation………………………………..297
Parts Identification……………………………………299
Disassembly……………………………………………300
Inspection…………………………………………….315
Assembly………………………………………………318
HYDROSTATIC PUMP…………………………………………..333
Removal And Installation………………………………..333
Parts Identification……………………………………336
Disassembly……………………………………………337
Inspection…………………………………………….350
Assembly………………………………………………352
HYDROSTATIC PUMP TESTING……………………………………367
Hydrostatic Pump Work Sheet …………………………….367
Pump Testing…………………………………………..370
DRIVE SYSTEM………………………………………………….375
TROUBLESHOOTING……………………………………………377
Chart…………………………………………………377
SERVICE BRAKE……………………………………………..379
Description……………………………………………379
PARKING BRAKE HOUSING………………………………………381
Removal And Installation………………………………..381
Parts Identification……………………………………382
Disassembly And Assembly………………………………..383
SERVICE BRAKE……………………………………………..393
Description……………………………………………393
REAR AXLE…………………………………………………395
Removal……………………………………………….395
Installation…………………………………………..398
FRONT AXLE………………………………………………..403
Removal……………………………………………….403
Installation…………………………………………..405
DRIVESHAFT………………………………………………..409
Removal And Installation………………………………..409
DROP BOX………………………………………………….411
Removal And Installation………………………………..411
Parts Identification……………………………………414
Disassembly……………………………………………416
Inspection…………………………………………….421
Assembly………………………………………………423
BRAKE PEDAL ASSEMBLY……………………………………….431
Removal And Installation………………………………..431
MAIN FRAME……………………………………………………435
OPERATOR CANOPY……………………………………………437
Removal And Installation………………………………..437
ENCLOSED CAB………………………………………………443
OPERATOR SEAT……………………………………………..445
Removal And Installation………………………………..445
FLOOR PANELS………………………………………………447
Front Panel Removal And Installation……………………..447
Rear Panel Removal And Installation………………………447
Front Right Panel Removal And Installation………………..448
Front Left Panel Removal And Installation…………………448
GRILL…………………………………………………….449
Removal And Installation………………………………..449
GRILL FRAME……………………………………………….451
Removal And Installation………………………………..451
ENGINE SIDE COVERS…………………………………………453
Removal And Installation………………………………..453
FENDER……………………………………………………455
Removal And Installation………………………………..455
ENGINE COVER………………………………………………457
Removal And Installation………………………………..457
FUEL TANK…………………………………………………459
Removal And Installation………………………………..459
Screen Removal And Installation………………………….461
LIFT ARMS…………………………………………………463
Removal And Installation………………………………..463
BOB-TACH………………………………………………….469
Removal And Installation ……………………………….469
Bob-Tach Lever And Wedge………………………………..470
Pivot Pin Bushing Removal And Installation………………..472
ARM………………………………………………………473
Removal And Installation ……………………………….473
BOOM……………………………………………………..477
Removal And Installation ……………………………….477
SWING FRAME……………………………………………….479
Removal And Installation ……………………………….479
X-CHANGE™…………………………………………………481
Removal And Installation………………………………..481
BUCKET……………………………………………………483
Backhoe Bucket Teeth Removal And Installation……………..483
Loader Bucket Teeth Removal And Installation ……………..483
BUCKET POSITIONING LINK…………………………………….485
Removal And Installation………………………………..485
CENTER FLOOR PANEL…………………………………………487
Removal And Installation………………………………..487
STABILIZER………………………………………………..491
Removal And Installation………………………………..491
ELECTRICAL SYSTEM AND ANALYSIS………………………………….493
ELECTRICAL SYSTEM INFORMATION……………………………….495
Troubleshooting Chart…………………………………..495
Description……………………………………………496
Fuse And Relay Location…………………………………496
BATTERY…………………………………………………..497
Removal And Installation………………………………..497
Servicing The Electrical System………………………….498
Using A Booster Battery (Jump Starting)…………………..499
ALTERNATOR………………………………………………..501
Adjusting The Alternator Belt……………………………501
Description……………………………………………501
Tests…………………………………………………502
Alternator Output Test………………………………….502
Full Field Test………………………………………..503
Alternator Regulator Test……………………………….503
Alternator Regulator Test With Voltmeter………………….504
Removal And Installation………………………………..505
Parts Identification……………………………………506
Pulley Removal And Installation………………………….507
Disassembly And Assembly………………………………..508
Rotor Continuity Test…………………………………..511
Stator Continuity Test………………………………….511
Rectifier Continuity (Diode) Test………………………..512
Brush Length…………………………………………..512
STARTER………………………………………………….513
Removal And Installation………………………………..513
Checking The Starter In The Loader……………………….514
Parts Identification……………………………………515
Disassembly……………………………………………516
Inspection And Repair…………………………………..521
No Load Test…………………………………………..525
Assembly………………………………………………526
FRONT LIGHTS………………………………………………533
Bulb Removal And Installation……………………………533
Housing Removal And Installation…………………………535
TURN INDICATOR LIGHTS (FRONT)……………………………….537
Bulb Removal And Installation……………………………537
TURN INDICATOR LIGHTS (REAR)………………………………..539
Bulb Removal And Installation……………………………539
CAB LIGHTS………………………………………………..541
Bulb Removal And Installation……………………………541
Housing Removal And Installation…………………………543
FUEL LEVEL SENDER………………………………………….545
Removal And Installation………………………………..545
INSTRUMENT PANEL…………………………………………..547
Removal And Installation………………………………..547
ENGINE SERVICE………………………………………………..549
TROUBLESHOOTING……………………………………………551
Chart…………………………………………………551
ENGINE SPEED CONTROL……………………………………….553
Removal And Installation………………………………..553
TRAVEL PEDAL………………………………………………557
Removal And Installation………………………………..557
MUFFLER…………………………………………………..561
Removal And Installation………………………………..561
AIR CLEANER……………………………………………….563
Removal And Installation………………………………..563
OIL COOLER/RADIATOR………………………………………..565
Removal And Installation………………………………..565
ENGINE COMPONENTS AND TESTING……………………………….569
Valve Clearance Adjustment………………………………569
Engine Compression Checking……………………………..570
Fuel Shut-Off Solenoid Removal And Installation……………571
Checking Fuel Injection Pump…………………………….572
Fuel Injection Pump Removal And Installation………………573
Fuel Injection Pump Timing………………………………576
Fuel Injector Nozzles…………………………………..577
Fuel Injector Nozzles Removal And Installation…………….578
Fuel Injector Nozzles Check……………………………..579
ENGINE……………………………………………………581
Removal And Installation………………………………..581
Mount Replacement………………………………………585
RECONDITIONING THE ENGINE-V2003T-EB (TURBO)…………………..587
Cylinder Head Removal And Installation……………………587
Cylinder Head Servicing…………………………………589
Cylinder Head Top Clearance……………………………..589
Checking The Valve Guide………………………………..590
Reconditioning The Valve And Valve Seat…………………..591
Valve Spring…………………………………………..592
Rocker Arm And Shaft Checking……………………………592
Timing Gearcase Cover Removal And Installation…………….593
Idler Gear And Camshaft Removal And Installation…………..595
Servicing The Camshaft………………………………….596
Servicing The Idle Gear And Shaft………………………..597
Timing Gears Checking Backlash…………………………..598
Fuel Camshaft Removal And Installation……………………599
Fuel Camshaft Governor………………………………….599
Crankshaft Gear Removal And Installation………………….600
Oil Pump Removal And Installation………………………..600
Oil Pump Service……………………………………….600
Checking Engine Oil Pressure…………………………….601
Relief Valve…………………………………………..602
Piston And Connecting Rod Removal And Installation…………603
Servicing The Piston And Connecting Rod…………………..605
Connecting Rod Alignment………………………………..606
Crankshaft And Bearings Removal And Installation…………..607
Servicing The Crankshaft And Bearings…………………….608
Checking The Cylinder Bore………………………………612
Untitled………………………………………………613
FLYWHEEL HOUSING…………………………………………..615
Removal And Installation………………………………..615
FLYWHEEL………………………………………………….617
Removal And Installation………………………………..617
Ring Gear Removal And Installation……………………….617
DRIVE COUPLER……………………………………………..619
Removal And Installation………………………………..619
TURBOCHARGER………………………………………………621
Checking………………………………………………621
Removal And Installation………………………………..621
SPECIFICATIONS………………………………………………..625
BACKHOE LOADER SPECIFICATIONS……………………………….627
Backhoe Loader Dimensions……………………………….627
Loader Performance……………………………………..628
Backhoe Performance…………………………………….628
Controls………………………………………………628
Engine………………………………………………..628
Hydraulic System……………………………………….629
Drive System…………………………………………..629
Electrical…………………………………………….629
Tires…………………………………………………630
Capacities…………………………………………….630
ENGINE SPECIFICATIONS………………………………………631
Fuel Injection Nozzles………………………………….631
Fuel Injection Pump…………………………………….631
Cylinder Head………………………………………….631
Valves………………………………………………..631
Valve Springs………………………………………….632
Valve Timing…………………………………………..632
Rocker Arms……………………………………………632
Camshaft………………………………………………632
Cylinders……………………………………………..632
Tappet………………………………………………..632
Piston Rings…………………………………………..633
Pistons……………………………………………….633
Crankshaft…………………………………………….633
Oil Pump………………………………………………633
Thermostat…………………………………………….634
Connecting Rods………………………………………..634
Timing Gear……………………………………………634
Cylinder Liner…………………………………………634
Engine Bolt Torque……………………………………..635
Grinding Specifications for the Crankshaft………………..636
BACKHOE LOADER TORQUE………………………………………637
Specifications ………………………………………..637
TORQUE SPECIFICATIONS FOR BOLTS……………………………..639
Torque For General Metric Bolts………………………….639
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS……………………641
Specifications…………………………………………641
CONVERSIONS……………………………………………….643
Decimal And Millimeter Equivalents……………………….643
U.S. To Metric Conversion……………………………….643
SMR …………………………………………………………645
BL-570-1………………………………………………….645

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DESCRIPTION:

BOBCAT BL-570 INGERSOLL RAND Service Manual SN 572611001 PDF DOWNLOAD 

FOREWORD
This manual is for the Ingersoll Rand loader mechanic. It provides necessary servicing and adjustment
procedures for the Ingersoll Rand loader and its component parts and systems. Refer to the Operation
& Maintenance Manual for operating instructions, Starting procedure, daily checks, etc

SAFETY INSTRUCTIONS
Before Operation

Carefully follow the operating and maintenance instructions in this manual.

• The Ingersoll-Rand Backhoe Loader is highly maneuverable and compact. It is rugged and useful under a variety of conditions. This presents an operator with hazards associated with off-highway, rough terrain applications, common with Backhoe Loader usage.
• The Ingersoll-Rand Backhoe Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness, so use the Backhoe Loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Ingersoll-Rand Backhoe Loader and attachments for each application. The dealer demonstrates the safe operation according to Ingersoll-Rand instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) or Rated Lift Capacity. They are designed for secure fastening to the Ingersoll-Rand Backhoe Loader. The user must check with the dealer, or Ingersoll-Rand literature, to determine safe loads of materials of specified densities for the machine-attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Ingersoll-Rand machine and attachments:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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