Bobcat Compact Excavator 325 328 Operation & Maintenance Manual 6902610 – PDF DOWNLOAD

Description

Bobcat Compact Excavator 325 328 Operation & Maintenance Manual 6902610 – PDF DOWNLOAD

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Bobcat Compact Excavator 325 328 Operation & Maintenance Manual 6902610 – PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF
Size:4.67 MB

DESCRIPTION:

Bobcat Compact Excavator 325 328 Operation & Maintenance Manual 6902610 – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat Excavator dealer.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly maneuverable and compact.
• It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust.
• All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat Compact Excavator 325 328 Operation & Maintenance Manual 6902610 – PDF DOWNLOAD

CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options and Accessories 13
Attachments 13
Buckets Available 13
Falling Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
PUBLICATIONS AND TRAINING RESOURCES 22
OPERATING INSTRUCTIONS 23
INSTRUMENTS AND CONSOLES 25
Cab Interior Light (If Equipped) 25
Left Console 25
Right Console 26
Function Icons 27
STD / ISO Selector Valve 28
Upperstructure Slew Lock 28
Raising And Lowering The Console 29
Two-Speed Travel 29
OPERATOR CANOPY (ROPS / TOPS) 30
Description 30
OPERATOR CAB (ROPS / TOPS) 30
Description 30
Cab Door 31
Front Window 32
Front Wiper 33
Window Washer Reservoir 33
Right Side Windows 34
Heating, Ventilation, and Air Conditioning Duct 35
TRAVEL CONTROLS 36
Description 36
Forward And Reverse Travel 36
Turning 36
HYDRAULIC CONTROLS 38
Description 38
STANDARD Control Pattern 38
ISO Control Pattern 39
Quick Couplers 40
Auxiliary Hydraulics 41
Relieve Hydraulic Pressure (Excavator And Attachment) 41
Return To Tank Valve (If Equipped) 41
BLADE CONTROL LEVER 42
Operation 42
BOOM SWING PEDAL 42
Operation 42
DAILY INSPECTION 43
Daily Inspection And Maintenance 44
PRE-STARTING PROCEDURE 45
Operation & Maintenance Manual And Operator’s Handbook Locations 45
Entering The Excavator 45
Seat Adjustment 46
Seat Belt Adjustment 46
Control Console 46
STARTING THE ENGINE 47
Key Switch 47
Keyless 48
Cold Temperature Starting 49
Warming The Hydraulic System 50
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 51
Procedure 51
Emergency Exit 52
ATTACHMENTS 53
Installing And Removing The Attachment (Pin-On X- Change) 53
Installing And Removing The Attachment (Bolt-On X- Change) 59
Installing And Removing The Attachment (Latching X-Change System) 65
Installing And Removing The Attachment (Pin-On Attachment) 68
OPERATING PROCEDURE 69
Inspect The Work Area 69
Lowering The Work Equipment (Engine STOPPED) 69
Operating On Public Roads 69
Lifting A Load 70
Excavating 71
Boom Swing 73
Backfilling 74
Driving The Excavator 74
Operating On Slopes 75
Operating In Water 77
Avoiding Track Damage 77
TOWING THE EXCAVATOR 77
Procedure 77
LIFTING THE EXCAVATOR 78
Procedure 78
TRANSPORTING THE EXCAVATOR ON A TRAILER 79
Loading And Unloading 79
Fastening 79
PREVENTIVE MAINTENANCE 81
MAINTENANCE SAFETY 83
SERVICE SCHEDULE 85
Chart 85
CONTROL CONSOLE LOCKOUTS 86
Inspection And Maintenance 86
SEAT BELT 87
Inspection And Maintenance 87
TAILGATE 88
Opening And Closing 88
Adjusting The Bumper 88
Adjusting The Latch 88
RIGHT SIDE COVER 89
Opening And Closing 89
Adjusting The Latch 89
CAB FILTERS 90
Cleaning And Maintenance 90
AIR CLEANER SERVICE 92
Daily Check 92
Replacing The Filters 92
FUEL SYSTEM 94
Fuel Specifications 94
Filling The Fuel Tank 94
Fuel Filters 95
Draining The Fuel Tank 95
Removing Air From The Fuel System 96
ENGINE LUBRICATION SYSTEM 97
Checking And Adding Engine Oil 97
Engine Oil Chart 97
Removing And Replacing Oil And Filter 98
ENGINE COOLING SYSTEM 99
Cleaning 99
Checking Level 99
Removing And Replacing The Coolant 100
ELECTRICAL SYSTEM 101
Description 101
Fuse And Relay Location / Identification 101
Battery Maintenance 102
Using A Booster Battery (Jump Starting) 103
Removing And Installing The Battery 104
HYDRAULIC SYSTEM 105
Checking And Adding Fluid 105
Hydraulic Fluid Chart 105
Removing And Replacing The Hydraulic Filters 106
Removing And Replacing The Case Drain Filter 106
Removing And Replacing The Hydraulic Fluid 107
SPARK ARRESTOR MUFFLER 108
Cleaning Procedure 108
TRACK TENSION 109
Adjusting 109
TRAVEL MOTOR 111
Checking And Adding Oil 111
Removing And Replacing Oil 111
ALTERNATOR BELT 112
Belt Adjustment 112
Belt Replacement 112
X-CHANGE 113
Inspection And Maintenance 113
TRACK ROLLER AND IDLER LUBRICATION 113
Procedure 113
BUCKET 114
Bucket Teeth Removal And Installation 114
LUBRICATION OF THE EXCAVATOR 115
Lubrication Locations 115
PIVOT PINS 117
Inspection And Maintenance 117
EXCAVATOR STORAGE AND RETURN TO SERVICE 118
Storage 118
Return to Service 118
SYSTEM SETUP AND ANALYSIS 119
DIAGNOSTICS SERVICE CODES 121
Service Codes List 121
DISPLAY CONTROLLER PANEL SETUP 122
Passwords 122
Password Entry (For Starting and Operating the Machine) 122
Changing The Operator Password 122
Password Lockout Feature 123
Job Clock 123
RPM 123
Viewing Service Codes (Key Switch) 124
Viewing Service Codes (Keyless) 124
MACHINE SIGN TRANSLATIONS 125
WARNING (6808185) 127
LIFT CHART 128
325 (6809677) 128
325 W/ Long Arm And 328 (6809678) 131
325 W/ Long Arm And 328 (6809678) 132
SERVICE SCHEDULE (7130456) 134
WARNING (6807776) 137
WARNING(6804114) 140
WARNING (6804232) 140
WARNING (6577754) 140
WARNING (6804233) 140
WARNING (6817815) 141
WARNING 6808474) 141
WARNING (6815915) 142
USING THE X-CHANGE SYSTEM (6817816) 143
USING THE X-CHANGE SYSTEM (7102651) 146
WARNING (6809829) 149
JOYSTICK CONTROL PATTERN SELECTOR LEVER (6815957) 150
SPECIFICATIONS 151
SPECIFICATIONS 153
325 Excavator Machine Dimensions 153
325 W/ Long Arm And 328 Excavator Machine Dimensions 154
325 / 328 Excavator Machine Dimensions 155
Performance 156
Controls 156
Engine 156
Hydraulic System 157
Hydraulic Cylinders 157
Hydraulic Cycle Times 158
Electrical 158
Instrumentation 158
Drive System 158
Slew System 158
Undercarriage 158
Crawler Track Design 158
Capacities 159
Fuel Tank 159
Tracks 159
Type 159
Ground Pressure 159
WARRANTY 161
ALPHABETICAL INDEX 165

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