Bobcat Compact Excavator E19 Operation & Maintenance Manual 7255190 – PDF DOWNLOAD

Description

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7255190 – PDF DOWNLOAD

FILE DETAILS:

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7255190 – PDF DOWNLOAD

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF
Size:87.8 MB

DESCRIPTION:

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7255190 – PDF DOWNLOAD

 S/N: B3LA11001 & Above

FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust.
• All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

TABLE OF CONTENTS:

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7255190 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 5
FOREWORD 11
INTRODUCTION 11
Bobcat Company Is ISO 9001 Certified 11
MANUFACTURING LOCATIONS 11
North America 11
Czech Republic 11
SERIAL NUMBER LOCATIONS 12
Machine Serial Number Location 12
Engine Serial Number Location 12
DELIVERY REPORT 13
EXCAVATOR IDENTIFICATION 13
Front View 13
Rear View 14
FEATURES, ACCESSORIES, AND ATTACHMENTS 14
Standard Items 14
Options And Accessories 14
Attachments 15
Buckets Available 15
Falling-Object Guard Structure 15
Front Guard Kit 16
Inspecting And Maintaining The Front Guard Kit 16
SAFETY AND TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 17
Before Operation 17
Call Before You Dig 17
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 18
A Qualified Operator Must Do The Following 18
Silica Dust Exposure 18
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 19
Fueling 19
Starting 19
Welding And Grinding 19
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 20
PICTORIAL ONLY SAFETY SIGNS 21
MACHINE SIGNS (DECALS) 22
OPERATING INSTRUCTIONS 32
INTENDED USE 32
INSTRUMENTS AND CONSOLES 33
Left Console 33
Right Console 34
Standard Instrument Panel 35
Display Screen Of Standard Instrument Panel 36
RADIO 37
Radio Identification 37
Operating Radio Timer 37
Adjusting Radio Settings 38
Operating The Radio Clock 38
RAISING AND LOWERING THE CONSOLE 39
TWO-SPEED TRAVEL 39
Engaging Two-Speed Travel 39
Auto Shift Drive Motors 39
OPERATOR CANOPY (ROPS / TOPS / FOPS) 40
OPERATOR CAB (ROPS / TOPS) 41
Operating The Cab Door 41
Operating The Front Window 42
Operating The Right Window 43
Operating The Cab Interior Light 43
Operating Windshield Wiper 43
Window Washer Reservoir 44
Heating And Ventilation Ducting 44
EMERGENCY EXITS 45
Emergency Exit Locations 45
Making An Emergency Exit Through The Front Window 45
Making An Emergency Exit Through The Rear Window 45
MOTION ALARM 46
Motion Alarm System Description 46
TRAVEL CONTROLS 46
Forward And Reverse Travel 46
Making A Right Turn 47
Making A Counter-Rotation Right Turn 47
Making A Left Turn 47
Making A Counter-Rotation Left Turn 48
HYDRAULIC CONTROLS 48
Hydraulic Controls Description 48
Control Pattern Options 48
ISO Control Pattern 49
Standard Control Pattern 50
ISO / STD Selector Valve 50
QUICK COUPLERS 51
Connecting Quick Couplers 51
PRIMARY AUXILIARY HYDRAULICS 52
Operating Attachments With Primary Auxiliary Hydraulics 52
Setting Auxiliary Hydraulics Flow Rate 53
Releasing Hydraulic Pressure In Excavator With Joystick 54
Releasing Hydraulic Pressure In Excavator With Pedal 54
Releasing Hydraulic Pressure In Attachments 55
SECONDARY AUXILIARY HYDRAULICS 55
Operating Attachments With Secondary Auxiliary Hydraulics 55
Releasing Secondary Auxiliary Hydraulic Pressure In Excavator 56
Releasing Secondary Auxiliary Hydraulic Pressure In Attachments 57
ENGINE SPEED CONTROL 58
Setting Engine Speed (RPM) 58
BLADE CONTROL LEVER 58
Raising And Lowering The Blade 58
TRACK FRAME EXPANSION 59
Tips For Expanding And Retracting The Track Frame 59
Expanding And Retracting The Track Frame 59
Expanding The Blade 60
OVERLOAD WARNING DEVICE 61
Operating The Overload Warning Device 61
BOOM SWING 62
Enabling Boom Swing 62
DAILY INSPECTION 63
Daily Inspection And Maintenance List 63
PRE-STARTING PROCEDURE 64
Entering The Excavator 64
Operation & Maintenance Manual And Operator’s Handbook Locations 64
Seat Adjustment 65
Adjusting The Basic Seat 65
Adjusting The Standard Seat 65
Adjusting The Suspension Seat 66
Adjusting Mirrors 66
Fastening The Seat Belt 66
STARTING THE ENGINE 67
Starting Engine With Key Switch 67
Starting Engine With Start Switch 68
Lowering The Control Console 69
Warming The Hydraulic System 69
Cold Temperature Starting Tips 69
MONITORING THE DISPLAY 70
Monitoring The Display During Operation 70
Warning And Shutdown Conditions 70
OPERATING PROCEDURE 71
Inspect The Work Area 71
Basic Operating Instructions 71
Operating Near An Edge Or Water 71
Lowering The Work Group If The Engine Stops 71
Driving The Excavator 71
Operating On Slopes 72
Operating In Water 74
Protecting The Track From Damage 74
STOPPING THE ENGINE AND LEAVING THE MACHINE 76
Stopping The Engine And Leaving The Machine 76
INSTALLING ATTACHMENTS (PIN-ON X-CHANGE) 77
REMOVING ATTACHMENTS (PIN-ON X-CHANGE) 79
INSTALLING ATTACHMENTS (PIN-ON ATTACHMENT) 80
REMOVING ATTACHMENTS (PIN-ON ATTACHMENT) 81
INSTALLING ATTACHMENTS (COMMON INDUSTRY INTERFACE) 82
REMOVING ATTACHMENTS (COMMON INDUSTRY INTERFACE) 83
INSTALLING ATTACHMENTS (QUICK COUPLER, KLAC SYSTEM) 84
INSPECTING AND ADJUSTING THE QUICK COUPLER LATCH 86
REMOVING ATTACHMENTS (QUICK COUPLER, KLAC SYSTEM) 87
INSTALLING ATTACHMENTS (GERMAN STYLE COUPLER) 88
REMOVING ATTACHMENTS (GERMAN STYLE COUPLER) 91
FLAIL MOWER 92
Identifying The Flail Mower Direct To Tank Valve 92
Operating The Direct To Tank System 92
HYDRAULIC CLAMP 93
Hydraulic Clamp Operation 93
Using Left Pedal To Activate Clamp 93
Using Right Joystick To Activate Clamp 93
HANDLING OBJECTS 94
Handling Objects With The Lifting Device 94
LIFT CAPACITY 96
Lift Capacity Description 96
Calculating Lift Capacity 96
Attachment Mounting System And Clamp Weights 96
BOOM LOAD HOLDING VALVE 97
Location Of Boom Load Holding Valve 97
Lowering Boom With Load Holding Valve 98
For Base End Hose Failure, Or For Rod End Hose Failure And No Accumulator Pressure, Or For Loss Of Hydraulic Pressure 98
For Rod End Hose Failure With Accumulator Pressure 98
ARM LOAD HOLDING VALVE 99
Location Of Arm Load Holding Valve 99
Lowering Arm With Load Holding Valve 99
For Base End Hose Failure, Or For Rod End Hose Failure And No Accumulator Pressure, Or For Loss Of Hydraulic Pressure 99
For Rod End Hose Failure With Accumulator Pressure 100
TOWING THE MACHINE 100
Towing The Machine 100
LIFTING THE MACHINE 101
Lifting The Machine 101
TRANSPORTING THE MACHINE 102
Fastening The Machine To A Trailer 103
MAINTENANCE SAFETY WARNINGS 104
MAINTENANCE SAFETY WARNINGS 105
PREVENTIVE MAINTENANCE 106
SERVICE SCHEDULE 106
Maintenance Intervals 106
Service Schedule 106
CONTROL CONSOLE LOCKOUTS 110
Inspecting And Maintaining The Control Console Lockouts 110
SEAT BELT 110
Inspecting And Maintaining The Seat Belt 110
MOTION ALARM SYSTEM 111
Motion Alarm System Description 111
Inspecting The Motion Alarm System 111
Maintaining The Motion Alarm Switch 113
TAILGATE 113
Opening And Closing The Tailgate 113
RIGHT SIDE COVER 114
Opening And Closing The Right Side Cover 114
CAB FILTERS 115
Cleaning And Maintaining The Fresh Air Filter 115
ENGINE AIR CLEANER 116
Checking The Condition Indicator Daily 116
Replacing The Outer Filter Of The Air Cleaner 116
Replacing The Inner Filter Of The Air Cleaner 117
FUEL SYSTEM 118
Fuel Specifications 118
U S Standard (ASTM D975) 118
E U Standard (EN590) 118
Biodiesel Blend Fuel 118
Filling The Fuel Tank 118
Removing Water From The Fuel Filter 119
Replacing The Fuel Pre-Filter And Filter 119
Draining The Fuel Tank 120
First Option For Draining The Fuel Tank 120
Second Option For Draining The Fuel Tank 120
Removing Air From The Fuel System 120
ENGINE LUBRICATION SYSTEM 122
Checking And Adding Engine Oil 122
Engine Oil Chart 122
Replacing Engine Oil And Filter 122
ENGINE COOLING SYSTEM 124
Cleaning The Engine Cooling System 124
Checking Coolant Level 124
Replacing Coolant 125
ELECTRICAL SYSTEM 126
Electrical System Description 126
Fuse And Relay Identification 126
Battery Disconnect Switch 128
Battery Maintenance 128
Maintaining Battery Charge Level 129
Battery Maintainers 129
Battery Service During Machine Storage 129
Testing The Battery 129
Battery Charging 129
Using A Booster Battery (Jump Starting) 130
Removing And Installing The Battery 131
HYDRAULIC SYSTEM 133
Checking And Adding Hydraulic Fluid 133
Hydraulic Fluid Chart 134
Replacing The Hydraulic Filter 134
Replacing Hydraulic Fluid 134
SPARK ARRESTER MUFFLER 136
Cleaning The Spark Arrester Muffler 136
TRACK TENSION 137
Adjusting Track Tension 137
TRAVEL MOTOR 139
Checking And Adding Travel Motor Fluid 139
Replacing Travel Motor Fluid 139
BELTS 140
Adjusting Alternator And Fan Belt 140
Replacing Alternator And Fan Belt 140
QUICK COUPLER 141
Inspecting And Maintaining The Bucket Link And Coupler 141
MACHINE LUBRICATION 142
Grease Fitting Locations 142
Lubricate Every 8 – 10 Hours (Boom, Arm, And Bucket) 142
Lubricate Every 50 Hours 143
PIVOT PINS 143
Pivot Pin Inspection And Maintenance 143
STORAGE AND RETURN TO SERVICE 144
Extended Storage Procedure 144
Returning Machine To Service 144
SYSTEM SETUP AND ANALYSIS 145
DIAGNOSTIC SERVICE CODES 145
Viewing Service Codes 145
Service Codes List 145
PASSWORD SETUP (KEYLESS START PANEL) 150
Password Description 150
Changing The Owner, User 1, And User 2 Passwords 150
Disabling Password Lockout 150
Enabling Password Lockout 151
MAINTENANCE CLOCK 151
Maintenance Clock Description 151
Maintenance Notification On Standard Instrument Panel 151
Maintenance Clock Setup 151
Resetting The Maintenance Clock 152
SPECIFICATIONS 153
MACHINE DIMENSIONS 153
RATED LIFT CAPACITY – CAB WITH LONG ARM, COUNTERWEIGHT, AND DEMOLITION KIT 157
RATED LIFT CAPACITY – CAB WITH LONG ARM 158
RATED LIFT CAPACITY – CAB WITH LONG ARM AND COUNTERWEIGHT 159
RATED LIFT CAPACITY – CAB WITH LONG ARM AND DEMOLITION KIT 160
RATED LIFT CAPACITY – CAB WITH STANDARD ARM, COUNTERWEIGHT, AND DEMOLITION KIT 161
RATED LIFT CAPACITY – CAB WITH STANDARD ARM 162
RATED LIFT CAPACITY – CAB WITH STANDARD ARM AND COUNTERWEIGHT 163
RATED LIFT CAPACITY – CAB WITH STANDARD ARM AND DEMOLITION KIT 164
RATED LIFT CAPACITY – CANOPY WITH LONG ARM, COUNTERWEIGHT, AND DEMOLITION KIT 165
RATED LIFT CAPACITY – CANOPY WITH LONG ARM 166
RATED LIFT CAPACITY – CANOPY WITH LONG ARM AND COUNTERWEIGHT 167
RATED LIFT CAPACITY – CANOPY WITH LONG ARM AND DEMOLITION KIT 168
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM, COUNTERWEIGHT, AND DEMOLITION KIT 169
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM 170
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM AND COUNTERWEIGHT 171
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM AND DEMOLITION KIT 172
EXCAVATOR SPECIFICATIONS 173
Performance Specifications 173
Controls Specifications 173
Engine Specifications 174
Hydraulic System Specifications 174
Hydraulic Cylinders 175
Hydraulic Cycle Times 175
Electrical System Specifications 176
Drive System Specifications 176
Slew System Specifications 176
Undercarriage Specifications 176
Capacities Specifications 176
Track Specifications 177
Ground Pressure Specifications 177
WARRANTY 178
BOBCAT EXCAVATOR WARRANTY 178
ALPHABETICAL INDEX 179

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