Bobcat Compact Excavator E19 Operation & Maintenance Manual 7349195 – PDF DOWNLOAD

Description

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7349195 – PDF DOWNLOAD

FILE DETAILS:

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7349195 – PDF DOWNLOAD

Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
Size:91.0 MB

DESCRIPTION:

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7349195 – PDF DOWNLOAD

S/N: B4PK11001 & Above

FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust.
• All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

TABLE OF CONTENTS:

Bobcat Compact Excavator E19 Operation & Maintenance Manual 7349195 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 5
FOREWORD 11
DECLARATION OF CONFORMITY 11
For Model E19 11
INTRODUCTION 12
Bobcat Company Is ISO 9001 Certified 12
MANUFACTURING LOCATIONS 12
North America 12
Czech Republic 12
SERIAL NUMBER LOCATIONS 13
Machine Serial Number Location 13
Engine Serial Number Location 13
DELIVERY REPORT 14
EXCAVATOR IDENTIFICATION 14
Front View 14
Rear View 15
FEATURES, ACCESSORIES, AND ATTACHMENTS 15
Standard Items 15
Options And Accessories 15
Attachments 16
Buckets Available 16
Falling-Object Guard Structure 16
Front Guard Kit 16
Inspecting And Maintaining The Front Guard Kit 17
SAFETY AND TRAINING RESOURCES 18
SAFETY INSTRUCTIONS 18
Before Operation 18
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
A Qualified Operator Must Do The Following 18
Silica Dust Exposure 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 19
Fuelling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
PICTORIAL ONLY SAFETY SIGNS 21
MACHINE SIGNS (DECALS) 22
OPERATING INSTRUCTIONS 31
INTENDED USE 31
INSTRUMENTS AND CONSOLES 32
Left Console 32
Right Console 33
Standard Instrument Panel 34
Display Screen Of Standard Instrument Panel 35
RADIO 36
Radio Identification 36
Operating Radio Timer 36
Adjusting Radio Settings 37
Operating The Radio Clock 37
RAISING AND LOWERING THE CONSOLE 38
TWO-SPEED TRAVEL 38
Engaging Two-Speed Travel 38
Auto Shift Drive Motors 38
OPERATOR CANOPY (ROPS / TOPS / FOPS) 39
OPERATOR CAB (ROPS / TOPS) 40
Operating The Cab Door 40
Operating The Front Window 41
Operating The Right Window 42
Operating The Cab Interior Light 42
Operating Windshield Wiper 42
Window Washer Reservoir 43
Heating And Ventilation Ducting 43
EMERGENCY EXITS 44
Emergency Exit Locations 44
Making An Emergency Exit Through The Front Window 44
Making An Emergency Exit Through The Rear Window 44
MOTION ALARM 45
Motion Alarm System Description 45
TRAVEL CONTROLS 45
Forward And Reverse Travel 45
Making A Right Turn 46
Making A Counter-Rotation Right Turn 46
Making A Left Turn 46
Making A Counter-Rotation Left Turn 47
HYDRAULIC CONTROLS 47
Hydraulic Controls Description 47
ISO Control Pattern 48
QUICK COUPLERS 48
Connecting Quick Couplers 49
PRIMARY AUXILIARY HYDRAULICS 49
Operating Attachments With Primary Auxiliary Hydraulics 49
Setting Auxiliary Hydraulics Flow Rate 50
Releasing Hydraulic Pressure In Excavator With Joystick 51
Releasing Hydraulic Pressure In Excavator With Pedal 51
Releasing Hydraulic Pressure In Attachments 51
SECONDARY AUXILIARY HYDRAULICS 52
Operating Attachments With Secondary Auxiliary Hydraulics 52
Releasing Secondary Auxiliary Hydraulic Pressure In Excavator 53
Releasing Secondary Auxiliary Hydraulic Pressure In Attachments 54
ENGINE SPEED CONTROL 55
Setting Engine Speed (RPM) 55
BLADE CONTROL LEVER 55
Raising And Lowering The Blade 55
TRACK FRAME EXPANSION 56
Tips For Expanding And Retracting The Track Frame 56
Expanding And Retracting The Track Frame 56
Expanding The Blade 57
OVERLOAD WARNING DEVICE 58
Operating The Overload Warning Device 58
BOOM SWING 59
Enabling Boom Swing 59
DAILY INSPECTION 60
Daily Inspection And Maintenance List 60
PRE-STARTING PROCEDURE 61
Entering The Excavator 61
Operation & Maintenance Manual And Operator’s Handbook Locations 61
Seat Adjustment 62
Adjusting The Basic Seat 62
Adjusting The Standard Seat 62
Adjusting The Suspension Seat 62
Adjusting Mirrors 63
Fastening The Seat Belt 63
STARTING THE ENGINE 63
Starting Engine With Key Switch 63
Starting Engine With Start Switch 64
Lowering The Control Console 65
Warming The Hydraulic System 65
Cold Temperature Starting Tips 66
MONITORING THE DISPLAY 66
Monitoring The Display During Operation 66
Warning And Shutdown Conditions 66
OPERATING PROCEDURE 67
Inspect The Work Area 67
Basic Operating Instructions 67
Operating Near An Edge Or Water 67
Lowering The Work Group If The Engine Stops 67
Driving The Excavator 68
Operating On Slopes 68
Operating In Water 70
Protecting The Track From Damage 71
STOPPING THE ENGINE AND LEAVING THE MACHINE 72
Stopping The Engine And Leaving The Machine 72
INSTALLING ATTACHMENTS (PIN-ON X-CHANGE) 73
REMOVING ATTACHMENTS (PIN-ON X-CHANGE) 75
INSTALLING ATTACHMENTS (PIN-ON ATTACHMENT) 77
REMOVING ATTACHMENTS (PIN-ON ATTACHMENT) 78
INSTALLING ATTACHMENTS (COMMON INDUSTRY INTERFACE) 78
REMOVING ATTACHMENTS (COMMON INDUSTRY INTERFACE) 79
INSTALLING ATTACHMENTS (QUICK COUPLER, KLAC SYSTEM) 80
INSPECTING AND ADJUSTING THE QUICK COUPLER LATCH 82
REMOVING ATTACHMENTS (QUICK COUPLER, KLAC SYSTEM) 83
INSTALLING ATTACHMENTS (GERMAN STYLE COUPLER) 84
REMOVING ATTACHMENTS (GERMAN STYLE COUPLER) 87
INSTALLING ATTACHMENTS (MECHANICAL PIN GRABBER COUPLER) 88
REMOVING ATTACHMENTS (MECHANICAL PIN GRABBER COUPLER) 90
FLAIL MOWER 91
Identifying The Flail Mower Direct To Tank Valve 91
Operating The Direct To Tank System 91
HYDRAULIC CLAMP 92
Hydraulic Clamp Operation 92
Using Left Pedal To Activate Clamp 92
Using Right Joystick To Activate Clamp 93
HANDLING OBJECTS 93
Handling Objects With The Lifting Device 93
LIFT CAPACITY 95
Lift Capacity Description 95
Calculating Lift Capacity 95
Attachment Mounting System And Clamp Weights 95
BOOM LOAD HOLDING VALVE 96
Location Of Boom Load Holding Valve 96
Lowering Boom With Load Holding Valve 97
For Base End Hose Failure, Or For Rod End Hose Failure And No Accumulator Pressure, Or For Loss Of Hydraulic Pressure 97
For Rod End Hose Failure With Accumulator Pressure 97
ARM LOAD HOLDING VALVE 98
Location Of Arm Load Holding Valve 98
Lowering Arm With Load Holding Valve 98
For Base End Hose Failure, Or For Rod End Hose Failure And No Accumulator Pressure, Or For Loss Of Hydraulic Pressure 98
For Rod End Hose Failure With Accumulator Pressure 99
TOWING THE MACHINE 99
Towing The Machine 99
LIFTING THE MACHINE 100
Lifting The Machine 100
TRANSPORTING THE MACHINE 101
Fastening The Machine To A Trailer 101
MAINTENANCE SAFETY WARNINGS 103
MAINTENANCE SAFETY WARNINGS 104
PREVENTIVE MAINTENANCE 105
SERVICE SCHEDULE 105
Maintenance Intervals 105
Service Schedule 105
Inspection Checkbook 109
CONTROL CONSOLE LOCKOUTS 109
Inspecting And Maintaining The Control Console Lockouts 109
SEAT BELT 110
Inspecting And Maintaining The Seat Belt 110
MOTION ALARM SYSTEM 111
Motion Alarm System Description 111
Inspecting The Motion Alarm System 111
Maintaining The Motion Alarm Switch 112
TAILGATE 113
Opening And Closing The Tailgate 113
RIGHT SIDE COVER 114
Opening And Closing The Right Side Cover 114
CAB FILTERS 114
Cleaning And Maintaining The Fresh Air Filter 114
ENGINE AIR CLEANER 115
Checking The Condition Indicator Daily 115
Replacing The Outer Filter Of The Air Cleaner 115
Replacing The Inner Filter Of The Air Cleaner 116
FUEL SYSTEM 117
Fuel Specifications 117
U S Standard (ASTM D975) 117
E U Standard (EN590) 117
Biodiesel Blend Fuel 117
Filling The Fuel Tank 118
Removing Water From The Fuel Filter 118
Replacing The Fuel Pre-Filter And Filter 119
Draining The Fuel Tank 119
First Option For Draining The Fuel Tank 119
Second Option For Draining The Fuel Tank 120
Removing Air From The Fuel System 120
ENGINE LUBRICATION SYSTEM 121
Checking And Adding Engine Oil 121
Engine Oil Chart 121
Replacing Engine Oil And Filter 122
ENGINE COOLING SYSTEM 123
Cleaning The Engine Cooling System 123
Checking Coolant Level 123
Replacing Coolant 123
ELECTRICAL SYSTEM 125
Electrical System Description 125
Fuse And Relay Identification 125
Battery Disconnect Switch 126
Battery Maintenance 127
Maintaining Battery Charge Level 127
Battery Maintainers 127
Battery Service During Machine Storage 127
Testing The Battery 128
Battery Charging 128
Using A Booster Battery (Jump Starting) 128
Removing And Installing The Battery 130
HYDRAULIC SYSTEM 131
Checking And Adding Hydraulic Fluid 131
Hydraulic Fluid Chart 132
Replacing The Hydraulic Filter 132
Replacing Hydraulic Fluid 133
SPARK ARRESTER MUFFLER 134
Cleaning The Spark Arrester Muffler 134
TRACK TENSION 135
Adjusting Track Tension 135
TRAVEL MOTOR 137
Checking And Adding Travel Motor Fluid 137
Replacing Travel Motor Fluid 137
BELTS 138
Adjusting Alternator And Fan Belt 138
Replacing Alternator And Fan Belt 138
QUICK COUPLER 139
Inspecting And Maintaining The Bucket Link And Coupler 139
MACHINE LUBRICATION 140
Grease Fitting Locations 140
Lubricate Every 8 – 10 Hours (Boom, Arm, And Bucket) 140
Lubricate Every 50 Hours 141
PIVOT PINS 141
Pivot Pin Inspection And Maintenance 141
STORAGE AND RETURN TO SERVICE 142
Extended Storage Procedure 142
Returning Machine To Service 142
SYSTEM SETUP AND ANALYSIS 143
DIAGNOSTIC SERVICE CODES 143
Viewing Service Codes 143
Service Codes List 143
PASSWORD SETUP (KEYLESS START PANEL) 147
Password Description 147
Changing The Owner, User 1, And User 2 Passwords 147
Disabling Password Lockout 148
Enabling Password Lockout 148
MAINTENANCE CLOCK 149
Maintenance Clock Description 149
Maintenance Notification On Standard Instrument Panel 149
Maintenance Clock Setup 149
Resetting The Maintenance Clock 149
SPECIFICATIONS 150
MACHINE DIMENSIONS 150
RATED LIFT CAPACITY – CAB WITH LONG ARM, COUNTERWEIGHT, AND DEMOLITION KIT 154
RATED LIFT CAPACITY – CAB WITH LONG ARM 155
RATED LIFT CAPACITY – CAB WITH LONG ARM AND COUNTERWEIGHT 156
RATED LIFT CAPACITY – CAB WITH LONG ARM AND DEMOLITION KIT 157
RATED LIFT CAPACITY – CAB WITH STANDARD ARM, COUNTERWEIGHT, AND DEMOLITION KIT 158
RATED LIFT CAPACITY – CAB WITH STANDARD ARM 159
RATED LIFT CAPACITY – CAB WITH STANDARD ARM AND COUNTERWEIGHT 160
RATED LIFT CAPACITY – CAB WITH STANDARD ARM AND DEMOLITION KIT 161
RATED LIFT CAPACITY – CANOPY WITH LONG ARM, COUNTERWEIGHT, AND DEMOLITION KIT 162
RATED LIFT CAPACITY – CANOPY WITH LONG ARM 163
RATED LIFT CAPACITY – CANOPY WITH LONG ARM AND COUNTERWEIGHT 164
RATED LIFT CAPACITY – CANOPY WITH LONG ARM AND DEMOLITION KIT 165
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM, COUNTERWEIGHT, AND DEMOLITION KIT 166
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM 167
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM AND COUNTERWEIGHT 168
RATED LIFT CAPACITY – CANOPY WITH STANDARD ARM AND DEMOLITION KIT 169
EXCAVATOR SPECIFICATIONS 170
Performance Specifications 170
Controls Specifications 170
Engine Specifications 170
Hydraulic System Specifications 171
Hydraulic Cylinders 172
Hydraulic Cycle Times 172
Electrical System Specifications 172
Drive System Specifications 173
Slew System Specifications 173
Undercarriage Specifications 173
Capacities Specifications 173
Track Specifications 173
Ground Pressure Specifications 174
Temperature Range 174
Environmental Specifications 174
WARRANTY 175
BOBCAT® EXCAVATORS WARRANTY 175
ALPHABETICAL INDEX 176

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