Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7371511(05-20) – PDF DOWNLOAD

Description

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7371511(05-20) – PDF DOWNLOAD

FILE DETAILS:

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7371511(05-20) – PDF DOWNLOAD

Language : English
Pages :186
Downloadable : Yes
File Type : PDF
Size:29.9 MB

DESCRIPTION:

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7371511(05-20) – PDF DOWNLOAD

FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat compact tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT COMPACT TRACTOR. If you have any questions, see your
Bobcat dealer. This manual may illustrate options and accessories not installed on your compact tractor

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat compact tractor is highly maneuverable and compact.
• It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage. The Bobcat compact tractor has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat compact tractor and attachment or implement for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments or implements. The attachments, implements and buckets are designed for the loader and the Three-Point Hitch lift capacities.
• They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the compact tractor and attachment / implement combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat compact tractor and attachments / implements:

TABLE OF CONTENTS:

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7371511(05-20) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Compact Tractor Serial Number 6
Engine Serial Number 6
Loader Serial Number (Optional) 6
DELIVERY REPORT 6
COMPACT TRACTOR IDENTIFICATION 7
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) 8
FEATURES, ACCESSORIES AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Loader (Optional) 9
Implements – Three-Point Hitch 9
Implements – Mid Mount 9
Implements – Front Mount 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Use Safety Rules 13
Avoid Silica Dust 13
Safety Rules For Power Take-Off (PTO) Driven Implements 14
Compact Tractor Requirements And Capabilities 14
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 15
Fueling 15
Starting 15
Spark Arrester Exhaust System 15
Welding And Grinding 16
Fire Extinguishers 16
MACHINE SIGNS (DECALS) 17
PUBLICATIONS AND TRAINING RESOURCES 19
OPERATING INSTRUCTIONS 20
OPERATOR CONTROLS AND INSTRUMENT PANELS 23
Overview 23
Instrument Panel 24
Floor Controls 25
Left Console 26
Right Console 26
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 27
Safety Interlock System (Neutral Start) 27
SAFETY INTERLOCK SYSTEM (OPERATING) 28
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 29
ROPS Position 29
Raising And Lowering The ROPS 29
ENGINE SPEED CONTROL 30
Operation 30
PARKING BRAKE 30
Operation 30
TRAVEL CONTROL 31
Operation 31
SPEED RANGE LEVER 31
Operation 31
DIFFERENTIAL LOCK 32
Description 32
Operation 32
CRUISE CONTROL 33
Description 33
Engaging 33
Disengaging 33
FRONT WHEEL ASSIST (4WD) 34
Description 34
Operation 34
STEERING WHEEL 35
Operation 35
LOADER CONTROLS 36
Description 36
Loader Lift Operation 36
Loader Arms Float Position 36
Loader Tilt Operation 36
Joystick Lock Lever 37
Relieve Hydraulic Oil Pressure (Joystick Control Lever) 37
REAR AUXILIARY HYDRAULICS 38
Description 38
Rear (Remote) Auxiliary Hydraulics Operation 38
Function Chart 38
Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics) 39
Hydraulic Couplers (If Equipped) 39
DRAWBAR 40
Description 40
THREE-POINT HITCH 41
Description 41
Raising 41
Lowering 41
Neutral 41
Operation 41
Three-Point Hitch Lowering Speed / Lock Valve 42
POWER TAKE-OFF (PTO) 43
Description 43
Engaging PTO 43
Disengaging PTO 43
DAILY INSPECTION 44
Daily Inspection And Maintenance 44
PRE-STARTING PROCEDURE 45
Entering The Compact Tractor 45
Seat Adjustment 45
Seat Belt Adjustment 46
Starting The Engine Procedure 46
STARTING THE ENGINE 47
Cold Temperature Starting 48
Warming The Hydraulic / Hydrostatic System 48
MONITORING THE INSTRUMENT PANEL 49
Operating Procedure 49
STOPPING THE COMPACT TRACTOR 50
Shut Down Procedure 50
ATTACHMENTS 51
Choosing The Correct Bucket 51
Pallet Forks 51
Choosing The Correct Bucket 52
Installing And Removing The Attachment 53
Ballast 55
Tires 55
IMPLEMENT 56
Choosing The Correct Implement 56
Installing And Removing Pull Type Implements 57
Installing And Removing Three-Point Hitch Mounted Implements 61
Lifting Link Adjustment 65
Top Link Adjustment 66
Sway Bar Adjustment 66
POWER TAKE-OFF (PTO) 67
Installing And Removing The Rear-PTO 67
Installing And Removing The Mid-PTO 70
BALLAST (OPTIONAL) 72
Rear Ballast 72
OPERATING PROCEDURE 73
Operating Compact Tractor With Loader Installed 73
Inspect The Work Area 73
Basic Operating Instructions 73
Operating With A Full Bucket And Rear Ballast 73
Operating With An Empty Bucket And Rear Ballast 74
Filling And Emptying The Bucket 75
Leveling The Ground Using Float 76
Backfilling 76
Towing Equipment With The Compact Tractor 77
Safety Chains 78
Operating The Three-Point Hitch Implement 79
Safety Rules For PTO Operation 81
Operating The Rear-PTO 82
Operating The Mid-PTO 85
Operating The Mid-PTO 86
Operating The Mid-PTO (Cont’d) 87
TOWING THE COMPACT TRACTOR 88
Procedure 88
TRANSPORTING THE COMPACT TRACTOR ON A TRAILER 89
Loading And Unloading 89
Fastening 90
LOADER SYSTEM 91
LOADER INSTALLATION 92
Description 92
Installing Loader Mounting Brackets 92
Installing The Control Valve, Hoses And Fittings 94
LOADER INSTALLATION AND REMOVAL 97
Installing The Loader To The Compact Tractor 97
Ballast 100
Removing The Loader 101
PREVENTIVE MAINTENANCE 105
SERVICE SCHEDULE 109
Maintenance Intervals 109
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 111
Inspection And Maintenance 111
SAFETY INTERLOCK SYSTEM (OPERATING) 112
Inspection And Maintenance 112
SEAT BELT 113
Inspection And Maintenance 113
BOB-TACH 114
Inspection And Maintenance 114
PARKING BRAKE SYSTEM 115
Inspection And Maintenance 115
BRAKE SYSTEM 117
Inspection And Maintenance 117
Adjusting 118
TRAVEL CONTROL 118
Inspection And Maintenance 118
CRUISE CONTROL 119
Inspection And Maintenance 119
PTO LEVER 120
Inspection And Maintenance 120
THREE-POINT HITCH POSITION LEVER 121
Inspection And Maintenance 121
REAR (REMOTE) AUXILIARY HYDRAULIC LEVER 121
Inspection And Maintenance 121
JOYSTICK CONTROL LEVER 121
Inspection And Maintenance 121
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 122
Description 122
ENGINE COVER 123
Opening And Closing 123
AIR CLEANER SERVICE 124
Replacing Filter Element 124
FUEL SYSTEM 125
Fuel Specifications 125
Biodiesel Blend Fuel 125
Filling The Fuel Tank 126
In-Line Fuel Filter 126
Removing Air From The Fuel System 127
Filling A Portable Fuel Container 127
ENGINE LUBRICATION SYSTEM 128
Checking And Adding Engine Oil 128
Engine Oil Chart 128
Removing And Replacing Oil And Filter 129
ENGINE COOLING SYSTEM 130
Checking Level 130
Cleaning 131
Hoses And Clamps 131
Removing And Replacing Coolant 132
ELECTRICAL SYSTEM 133
Description 133
Fuse And Relay Location (Engine Compartment) 133
Fuse And Relay Location (Instrument Panel) 134
Battery Maintenance 134
Using A Booster Battery (Jump Starting) 135
Removing And Installing Battery 136
INSTRUMENT PANEL 137
Inspection And Maintenance 137
HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM 138
Checking And Adding Fluid 138
Transmission / Differential Fluid Chart 138
Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters 139
Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid 140
Hoses And Clamps 140
SPARK ARRESTER 141
Cleaning Procedure 141
SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS 142
Procedure 142
TIRE MAINTENANCE 143
Front Wheel Nuts / Bolts 143
Rear Wheel Nuts 143
Mounting 143
FRONT AXLE 144
Checking And Adding Lubricant 144
Removing And Replacing Lubricant 144
DIFFERENTIAL LOCK 145
Inspection And Maintenance 145
Adjustment 145
ALTERNATOR BELT 146
Belt Adjustment 146
Belt Replacement 146
LUBRICATING THE COMPACT TRACTOR 147
Lubrication Locations 147
PIVOT PINS 148
Inspection And Maintenance 148
AXLE TOE IN 149
Inspection And Maintenance 149
COMPACT TRACTOR STORAGE AND RETURN TO SERVICE 150
Storage 150
Return To Service 150
SETTING ENGINE VALVE CLEARANCE 150
Description 150
MACHINE SIGN TRANSLATIONS 151
MACHINE SIGN TRANSLATIONS 152
Service Schedule (7386377) 152
Warning (7118012) 155
Warning (7166857) 158
Warning (7118014) 161
Warning (7375253) 162
Decal (7385593) 162
Danger (7118017) 163
Start Engine (7375199) 163
Warning (7375207) 164
Warning (7125076) 164
Warning (7353642) 165
Warning (7354699) 165
Warning (7354700) 166
Warning (7375202) 166
Warning (7375203) 167
Danger (7157357) 168
Warning (7385582) 168
Danger (7373139) 169
Warning (7373140) 169
Danger / Warning (7147821) 170
SPECIFICATIONS 171
COMPACT TRACTOR CAPACITIES 172
Compact Tractor Loader Lift Capacity 172
Ballast (Rear) 172
Three-Point Hitch Specifications 173
Towing Weight 173
Maximum Drawbar Tongue Weight 173
Ballast (Front) 173
CT1021 AND CT1025 SPECIFICATIONS 174
Machine Dimensions (Standard Machine) 174
Machine Dimensions (With Optional Loader, S/N B4TW00101 & Above) 175
Performance 176
Controls 176
Engine 176
Hydraulic System 177
Electrical 177
Power Take-Off (PTO) System (Rear-PTO) 177
Power Take-Off (PTO) System (Mid-PTO Optional) 177
Capacities 177
Steering 177
Drive System 178
Tires 178
Loader (If Equipped) 178
WARRANTY 179
WARRANTY 180
ALPHABETICAL INDEX 183

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M