Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7408014 (02-20) – PDF DOWNLOAD

Description

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7408014 (02-20) – PDF DOWNLOAD

FILE DETAILS:

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7408014 (02-20) – PDF DOWNLOAD

Language : English
Pages : 190
Downloadable : Yes
File Type : PDF
Size:31.4 MB

DESCRIPTION:

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7408014 (02-20) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat compact tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT COMPACT TRACTOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your compact tractor

SAFETY INSTRUCTIONS
Before Operation

•  Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
•  Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
• The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat Compact Tractor CT1021 CT1025 Operation & Maintenance Manual 7408014 (02-20) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Compact Tractor Serial Number 6
Engine Serial Number 6
Loader Serial Number (Optional) 6
DELIVERY REPORT 6
COMPACT TRACTOR IDENTIFICATION 7
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) 8
FEATURES, ACCESSORIES AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Loader (Optional) 9
Implements – Three-Point Hitch 9
Implements – Mid Mount 9
Implements – Front Mount 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Use Safety Rules 13
Avoid Silica Dust 13
Safety Rules For Power Take-Off (PTO) Driven Implements 14
Compact Tractor Requirements And Capabilities 14
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 15
Fueling 15
Starting 15
Spark Arrester Exhaust System 15
Welding And Grinding 16
Fire Extinguishers 16
MACHINE SIGNS (DECALS) 17
PUBLICATIONS AND TRAINING RESOURCES 19
OPERATING INSTRUCTIONS 20
OPERATOR CONTROLS AND INSTRUMENT PANELS 23
Overview 23
Instrument Panel 24
Floor Controls 25
Left Console 26
Right Console 26
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 27
Safety Interlock System (Neutral Start) 27
SAFETY INTERLOCK SYSTEM (OPERATING) 28
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 29
ROPS Position 29
Raising And Lowering The ROPS 29
ENGINE SPEED CONTROL 30
Operation 30
PARKING BRAKE 31
Operation 31
TRAVEL CONTROL 32
Operation 32
SPEED RANGE LEVER 32
Operation 32
DIFFERENTIAL LOCK 33
Description 33
Operation 33
CRUISE CONTROL 34
Description 34
Engaging 34
Disengaging 34
FRONT WHEEL ASSIST (4WD) 35
Description 35
Operation 35
STEERING WHEEL 36
Operation 36
LOADER CONTROLS 37
Description 37
Loader Lift Operation 37
Loader Arms Float Position 37
Loader Tilt Operation 37
Joystick Lock Lever 38
Relieve Hydraulic Oil Pressure (Joystick Control Lever) 38
REAR AUXILIARY HYDRAULICS 39
Description 39
Rear (Remote) Auxiliary Hydraulics Operation 39
Function Chart 39
Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics) 40
Hydraulic Couplers (If Equipped) 40
DRAWBAR 41
Description 41
THREE-POINT HITCH 42
Description 42
Raising 42
Lowering 42
Neutral 42
Operation 42
Three-Point Hitch Lowering Speed / Lock Valve 43
POWER TAKE-OFF (PTO) 44
Description 44
Engaging PTO 44
Disengaging PTO 44
DAILY INSPECTION 45
Daily Inspection And Maintenance 45
PRE-STARTING PROCEDURE 46
Entering The Compact Tractor 46
Seat Adjustment 46
Seat Belt Adjustment 47
Starting The Engine Procedure 47
STARTING THE ENGINE 48
Cold Temperature Starting 49
Warming The Hydraulic / Hydrostatic System 49
MONITORING THE INSTRUMENT PANEL 50
Operating Procedure 50
STOPPING THE COMPACT TRACTOR 51
Shut Down Procedure 51
ATTACHMENTS 52
Choosing The Correct Bucket 52
Pallet Forks 52
Choosing The Correct Bucket 53
Installing And Removing The Attachment 54
Ballast 56
Tires 56
IMPLEMENT 57
Choosing The Correct Implement 57
Installing And Removing Pull Type Implements 58
Installing And Removing Three-Point Hitch Mounted Implements 62
Lifting Link Adjustment 66
Top Link Adjustment 67
Sway Bar Adjustment 67
POWER TAKE-OFF (PTO) 68
Installing And Removing The Rear-PTO 68
Installing And Removing The Mid-PTO 71
BALLAST (OPTIONAL) 73
Rear Ballast 73
OPERATING PROCEDURE 74
Operating Compact Tractor With Loader Installed 74
Inspect The Work Area 74
Basic Operating Instructions 74
Operating With A Full Bucket And Rear Ballast 74
Operating With An Empty Bucket And Rear Ballast 75
Filling And Emptying The Bucket 76
Leveling The Ground Using Float 77
Backfilling 77
Towing Equipment With The Compact Tractor 78
Safety Chains 79
Operating The Three-Point Hitch Implement 80
Safety Rules For PTO Operation 82
Operating The Rear-PTO 83
Operating The Mid-PTO 86
TOWING THE COMPACT TRACTOR 89
Procedure 89
TRANSPORTING THE COMPACT TRACTOR ON A TRAILER 90
Loading And Unloading 90
Fastening 91
LOADER SYSTEM 92
LOADER INSTALLATION 93
Description 93
Installing Loader Mounting Brackets 93
Installing The Control Valve, Hoses And Fittings 95
LOADER INSTALLATION AND REMOVAL 98
Installing The Loader To The Compact Tractor 98
Ballast 101
Removing The Loader 102
PREVENTIVE MAINTENANCE 106
SERVICE SCHEDULE 110
Maintenance Intervals 110
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 112
Inspection And Maintenance 112
SAFETY INTERLOCK SYSTEM (OPERATING) 113
Inspection And Maintenance 113
SEAT BELT 114
Inspection And Maintenance 114
BOB-TACH 115
Inspection And Maintenance 115
PARKING BRAKE SYSTEM 116
Inspection And Maintenance 116
BRAKE SYSTEM 118
Inspection And Maintenance 118
Adjusting 119
TRAVEL CONTROL 119
Inspection And Maintenance 119
CRUISE CONTROL 120
Inspection And Maintenance 120
PTO LEVER 121
Inspection And Maintenance 121
THREE-POINT HITCH POSITION LEVER 122
Inspection And Maintenance 122
REAR (REMOTE) AUXILIARY HYDRAULIC LEVER 122
Inspection And Maintenance 122
JOYSTICK CONTROL LEVER 122
Inspection And Maintenance 122
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 123
Description 123
ENGINE COVER 124
Opening And Closing 124
AIR CLEANER SERVICE 125
Replacing Filter Element 125
FUEL SYSTEM 126
Fuel Specifications 126
Biodiesel Blend Fuel 126
Filling The Fuel Tank 127
In-Line Fuel Filter 127
Removing Air From The Fuel System 128
Filling A Portable Fuel Container 128
ENGINE LUBRICATION SYSTEM 129
Checking And Adding Engine Oil 129
Engine Oil Chart 129
Removing And Replacing Oil And Filter 130
ENGINE COOLING SYSTEM 131
Checking Level 131
Cleaning 132
Hoses And Clamps 132
Removing And Replacing Coolant 133
ELECTRICAL SYSTEM 134
Description 134
Fuse And Relay Location 134
Slow Blow Fuse Location 136
Battery Maintenance 137
Using A Booster Battery (Jump Starting) 138
Removing And Installing Battery 139
INSTRUMENT PANEL 140
Inspection And Maintenance 140
HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM 141
Checking And Adding Fluid 141
Transmission / Differential Fluid Chart 141
Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters 142
Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid 143
Hoses And Clamps 143
SPARK ARRESTER 144
Cleaning Procedure 144
SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS 145
Procedure 145
TIRE MAINTENANCE 146
Front Wheel Nuts / Bolts 146
Rear Wheel Nuts 146
Mounting 146
FRONT AXLE 147
Checking And Adding Lubricant 147
Removing And Replacing Lubricant 147
DIFFERENTIAL LOCK 148
Inspection And Maintenance 148
Adjustment 148
ALTERNATOR BELT 149
Belt Adjustment 149
Belt Replacement 149
LUBRICATING THE COMPACT TRACTOR 150
Lubrication Locations 150
PIVOT PINS 151
Inspection And Maintenance 151
AXLE TOE IN 152
Inspection And Maintenance 152
COMPACT TRACTOR STORAGE AND RETURN TO SERVICE 153
Storage 153
Return To Service 153
SETTING ENGINE VALVE CLEARANCE 153
Description 153
MACHINE SIGN TRANSLATIONS 154
MACHINE SIGN TRANSLATIONS 155
Service Schedule (7386377) 155
Warning (7118012) 158
Warning (7166857) 161
Warning (7118014) 164
Warning (7375253) 165
Decal (7385593) 165
Danger (7118017) 166
Start Engine (7375199) 166
Warning (7375207) 167
Warning (7125076) 167
Warning (7353642) 168
Warning (7354699) 168
Warning (7354700) 169
Warning (7375202) 169
Warning (7375203) 170
Danger (7157357) 171
Warning (7385582) 171
Danger (7373139) 172
Warning (7373140) 172
Danger / Warning (7147821) 173
SPECIFICATIONS 174
COMPACT TRACTOR CAPACITIES 175
Compact Tractor Loader Lift Capacity 175
Ballast (Rear) 175
Three-Point Hitch Specifications 176
Towing Weight 176
Maximum Drawbar Tongue Weight 176
Ballast (Front) 176
CT1021 AND CT1025 SPECIFICATIONS 177
Machine Dimensions (Standard Machine) 177
Machine Dimensions (With Optional Loader, S/N B4TW00101 & Above) 178
Performance 179
Controls 179
Engine 179
Hydraulic System 180
Electrical 180
Power Take-Off (PTO) System (Rear-PTO) 180
Power Take-Off (PTO) System (Mid-PTO Optional) 180
Capacities 180
Steering 180
Drive System 181
Tires 181
Loader (If Equipped) 181
WARRANTY 182
WARRANTY 183
ALPHABETICAL INDEX 187

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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