Bobcat Compact Tractor (CT1025 HST) Operation & Maintenance Manual SN B4Z911001 & Above – PDF DOWNLOAD
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Bobcat Compact Tractor (CT1025 HST) Operation & Maintenance Manual SN B4Z911001 & Above – PDF DOWNLOAD
Description
Bobcat Compact Tractor (CT1025 HST) Operation & Maintenance Manual SN B4Z911001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat Compact Tractor (CT1025 HST) Operation & Maintenance Manual SN B4Z911001 & Above – PDF DOWNLOAD
Language : English
Pages :164
Downloadable : Yes
File Type : PDF
Size:21.9 MB
DESCRIPTION:
Bobcat Compact Tractor (CT1025 HST) Operation & Maintenance Manual SN B4Z911001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat compact tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT COMPACT TRACTOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your compact tractor
- SAFETY INSTRUCTIONS
Before Operation - Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
- The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
- They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments
- The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
- The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use
TABLE OF CONTENTS:
Bobcat Compact Tractor (CT1025 HST) Operation & Maintenance Manual SN B4Z911001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Compact Tractor Serial Number 6
Engine Serial Number 6
Loader Serial Number (Optional) 6
DELIVERY REPORT 6
COMPACT TRACTOR IDENTIFICATION 7
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) 8
FEATURES, ACCESSORIES AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Loader (Optional) 9
Implements – Three-Point Hitch 9
Implements – Mid Mount 9
Implements – Front Mount 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Use Safety Rules 13
Avoid Silica Dust 13
Safety Rules For Power Take-Off (PTO) Driven Implements 14
Compact Tractor Requirements And Capabilities 14
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 15
Fueling 15
Starting 15
Spark Arrester Exhaust System 15
Welding And Grinding 16
Fire Extinguishers 16
MACHINE SIGNS (DECALS) 17
PUBLICATIONS AND TRAINING RESOURCES 19
OPERATING INSTRUCTIONS 20
OPERATOR CONTROLS AND INSTRUMENT PANELS 23
Overview 23
Instrument Panel 24
Floor Controls 25
Left Console 26
Right Console 26
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 27
Safety Interlock System (Neutral Start) 27
SAFETY INTERLOCK SYSTEM (OPERATING) 28
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 29
ROPS Position 29
Raising And Lowering The ROPS 29
ENGINE SPEED CONTROL 30
Operation 30
PARKING BRAKE 30
Operation 30
TRAVEL CONTROL 31
Operation 31
SPEED RANGE LEVER 31
Operation 31
DIFFERENTIAL LOCK 32
Description 32
Operation 32
CRUISE CONTROL 33
Description 33
Engaging 33
Disengaging 33
FRONT WHEEL ASSIST (4WD) 34
Description 34
Operation 34
STEERING WHEEL 35
Operation 35
LOADER CONTROLS 36
Description 36
Loader Lift Operation 36
Loader Arms Float Position 36
Loader Tilt Operation 36
Joystick Lock Lever 37
Relieve Hydraulic Oil Pressure (Joystick Control Lever) 37
REAR AUXILIARY HYDRAULICS 38
Description 38
Rear (Remote) Auxiliary Hydraulics Operation 38
Function Chart 38
Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics) 39
Hydraulic Couplers (If Equipped) 39
DRAWBAR 40
Description 40
THREE-POINT HITCH 41
Description 41
Raising 41
Lowering 41
Neutral 41
Operation 41
Three-Point Hitch Lowering Speed / Lock Valve 42
POWER TAKE-OFF (PTO) 43
Description 43
Engaging PTO 43
Disengaging PTO 43
DAILY INSPECTION 44
Daily Inspection And Maintenance 44
PRE-STARTING PROCEDURE 45
Entering The Compact Tractor 45
Seat Adjustment 45
Seat Belt Adjustment 46
Starting The Engine Procedure 46
STARTING THE ENGINE 47
Cold Temperature Starting 48
Warming The Hydraulic / Hydrostatic System 48
MONITORING THE INSTRUMENT PANEL 48
Operating Procedure 48
STOPPING THE COMPACT TRACTOR 49
Shut Down Procedure 49
ATTACHMENTS 50
Choosing The Correct Bucket 50
Pallet Forks 50
Choosing The Correct Bucket 51
Installing And Removing The Attachment 52
Ballast 53
Tires 53
IMPLEMENT 55
Choosing The Correct Implement 55
Installing And Removing Pull Type Implements 56
Installing And Removing Three-Point Hitch Mounted Implements 60
Lifting Link Adjustment 64
Top Link Adjustment 65
Sway Bar Adjustment 65
POWER TAKE-OFF (PTO) 66
Installing And Removing The Rear-PTO 66
Installing And Removing The Mid-PTO 69
BALLAST (OPTIONAL) 71
Rear Ballast 71
OPERATING PROCEDURE 72
Operating Compact Tractor With Loader Installed 72
Inspect The Work Area 72
Basic Operating Instructions 72
Operating With A Full Bucket And Rear Ballast 72
Operating With An Empty Bucket And Rear Ballast 73
Filling And Emptying The Bucket 74
Leveling The Ground Using Float 75
Backfilling 75
Towing Equipment With The Compact Tractor 76
Safety Chains 77
Operating The Three-Point Hitch Implement 78
Safety Rules For PTO Operation 80
Operating The Rear-PTO 81
Operating The Mid-PTO 84
Operating The Mid-PTO 85
Operating The Mid-PTO (Cont’d) 86
TOWING THE COMPACT TRACTOR 87
Procedure 87
TRANSPORTING THE COMPACT TRACTOR ON A TRAILER 88
Loading And Unloading 88
Fastening 89
LOADER SYSTEM 90
LOADER INSTALLATION 91
Description 91
Installing Loader Mounting Brackets 91
Installing The Control Valve, Hoses And Fittings 93
LOADER INSTALLATION AND REMOVAL 96
Installing The Loader To The Compact Tractor 96
Ballast 99
Removing The Loader 100
PREVENTIVE MAINTENANCE 104
SERVICE SCHEDULE 108
Maintenance Intervals 108
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 110
Inspection And Maintenance 110
SAFETY INTERLOCK SYSTEM (OPERATING) 111
Inspection And Maintenance 111
SEAT BELT 112
Inspection And Maintenance 112
PARKING BRAKE SYSTEM 113
Inspection And Maintenance 113
BRAKE SYSTEM 115
Inspection And Maintenance 115
Adjusting 116
TRAVEL CONTROL 116
Inspection And Maintenance 116
CRUISE CONTROL 117
Inspection And Maintenance 117
PTO LEVER 118
Inspection And Maintenance 118
THREE-POINT HITCH POSITION LEVER 119
Inspection And Maintenance 119
REAR (REMOTE) AUXILIARY HYDRAULIC LEVER 119
Inspection And Maintenance 119
JOYSTICK CONTROL LEVER 119
Inspection And Maintenance 119
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 120
Description 120
ENGINE COVER 121
Opening And Closing 121
AIR CLEANER SERVICE 122
Replacing Filter Element 122
FUEL SYSTEM 123
Fuel Specifications 123
Biodiesel Blend Fuel 123
Filling The Fuel Tank 124
In-Line Fuel Filter 124
Removing Air From The Fuel System 125
Filling A Portable Fuel Container 125
ENGINE LUBRICATION SYSTEM 126
Checking And Adding Engine Oil 126
Engine Oil Chart 126
Removing And Replacing Oil And Filter 127
ENGINE COOLING SYSTEM 128
Checking Level 128
Cleaning 129
Hoses And Clamps 129
Removing And Replacing Coolant 130
ELECTRICAL SYSTEM 131
Description 131
Fuse And Relay Location (Engine Compartment) 131
Fuse And Relay Location (Instrument Panel) 132
Battery Maintenance 132
Using A Booster Battery (Jump Starting) 133
Removing And Installing Battery 134
INSTRUMENT PANEL 135
Inspection And Maintenance 135
HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM 136
Checking And Adding Fluid 136
Transmission / Differential Fluid Chart 136
Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters 137
Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid 138
Hoses And Clamps 138
SPARK ARRESTER 139
Cleaning Procedure 139
SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS 140
Procedure 140
TIRE MAINTENANCE 141
Front Wheel Nuts / Bolts 141
Rear Wheel Nuts 141
Mounting 141
FRONT AXLE 142
Checking And Adding Lubricant 142
Removing And Replacing Lubricant 142
DIFFERENTIAL LOCK 143
Inspection And Maintenance 143
Adjustment 143
ALTERNATOR BELT 144
Belt Adjustment 144
Belt Replacement 144
LUBRICATING THE COMPACT TRACTOR 145
Lubrication Locations 145
PIVOT PINS 146
Inspection And Maintenance 146
AXLE TOE IN 147
Inspection And Maintenance 147
COMPACT TRACTOR STORAGE AND RETURN TO SERVICE 148
Storage 148
Return To Service 148
SETTING ENGINE VALVE CLEARANCE 148
Description 148
SPECIFICATIONS 149
COMPACT TRACTOR CAPACITIES 150
Compact Tractor Loader Lift Capacity 150
Ballast (Rear) 150
Three-Point Hitch Specifications 151
Towing Weight 151
Maximum Drawbar Tongue Weight 151
Ballast (Front) 151
SPECIFICATIONS 152
Machine Dimensions (Standard Machine) 152
Machine Dimensions (With Optional Loader, S/N B52B00101 & Above) 153
Performance 154
Controls 154
Engine 154
Hydraulic System 155
Electrical 155
Power Take-Off (PTO) System (Rear-PTO) 155
Power Take-Off (PTO) System (Mid-PTO Optional) 155
Capacities 155
Steering 155
Drive System 156
Tires 156
Loader (If Equipped) 156
WARRANTY 157
WARRANTY 158
ALPHABETICAL INDEX 161
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