Bobcat Compact Tractor CT2025 CT2035 CT2040 CT2535 CT2540 Operation & Maintenance Manual 7371864 (05-20) – PDF DOWNLOAD

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Bobcat Compact Tractor CT2025 CT2035 CT2040 CT2535 CT2540 Operation & Maintenance Manual 7371864 (05-20) – PDF DOWNLOAD

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Bobcat Compact Tractor CT2025 CT2035 CT2040 CT2535 CT2540 Operation & Maintenance Manual 7371864 (05-20) – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
Size:39.2 MB

DESCRIPTION:

Bobcat Compact Tractor CT2025 CT2035 CT2040 CT2535 CT2540 Operation & Maintenance Manual 7371864 (05-20) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat compact tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT COMPACT TRACTOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your compact tractor.

• SAFETY INSTRUCTIONS
  Before Operation
•  Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
•  Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
• The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat Compact Tractor CT2025 CT2035 CT2040 CT2535 CT2540 Operation & Maintenance Manual 7371864 (05-20) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Compact Tractor Serial Number 6
Engine Serial Number 6
Loader Serial Number (Optional) 6
DELIVERY REPORT 7
COMPACT TRACTOR IDENTIFICATION 8
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) 9
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST) 10
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL CAB) 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Loader (Optional) 12
Implements – Three-Point Hitch 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Use Safety Rules 16
Avoid Silica Dust 16
Safety Rules For Power Take-Off (PTO) Driven Implements 17
Compact Tractor Requirements And Capabilities 17
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 18
Fueling 18
Starting 18
Spark Arrester Exhaust System 18
Welding And Grinding 19
Fire Extinguishers 19
MACHINE SIGNS (DECALS) 20
PUBLICATIONS AND TRAINING RESOURCES 22
OPERATING INSTRUCTIONS 23
OPERATOR CONTROLS AND INSTRUMENT PANELS 27
Overview (Manual) 27
Overview (HST) 27
Instrument Panel 28
Instrument Panel (CT2025, CT2030, CT2035 And CT2040) 29
Instrument Panel (CT2535 And CT2540) 30
Floor Controls (Manual) 31
Floor Controls (HST) 31
Right Console ROPS 32
Right Console Cab 32
Left Console (Manual) 33
Left Console (HST) 33
Cab (If Equipped) 34
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 35
Safety Interlock System (Neutral Start) (HST) 35
Safety Interlock System (Neutral Start) (Manual) 36
SAFETY INTERLOCK SYSTEM (OPERATING) 37
Safety Interlock System (Operating) (HST) 37
Safety Interlock System (Operating) (Manual) 38
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 39
Foldable ROPS (If Equipped) 39
Raising And Lowering The ROPS 39
Cab (If Equipped) 40
Cab Door (If Equipped) 40
Rear Window (If Equipped) 41
Right And Left Side Windows (If Equipped) 41
Window Washer Reservoir (If Equipped) 42
Dome Light, Mirror(s) And Visor (If Equipped) 42
EMERGENCY EXITS (WHEN EQUIPPED WITH CAB) 42
Rear Window 42
ENGINE SPEED CONTROL LEVER 43
Operation (HST) 43
Operation (Manual) 43
PARKING BRAKE 44
Operation 44
BRAKE PEDALS 45
Operation – HST 45
BRAKE PEDALS 46
Operation – Manual Transmission 46
TRAVEL CONTROLS 47
Operation (HST Only) 47
Operation (Manual Transmission Only) 47
SPEED RANGE LEVER 48
Operation (HST) 48
Operation (Manual) 48
GEAR SHIFT LEVER (MANUAL TRANSMISSION ONLY) 49
Operation 49
DIFFERENTIAL LOCK PEDAL 50
Description 50
Operation 50
CRUISE CONTROL SWITCH (HST ONLY) 51
Description 51
Engaging 51
Disengaging 51
FRONT WHEEL ASSIST (4WD) LEVER 52
Description 52
Operation 52
STEERING WHEEL 53
Operation 53
LOADER CONTROLS 56
Description 56
Loader Lift Operation 56
Loader Arms Float Position 56
Loader Tilt Operation 56
Joystick Lock Lever 57
Relieve Hydraulic Oil Pressure (Joystick Control Lever) 57
REAR AUXILIARY HYDRAULICS 58
Description 58
Rear (Remote) Auxiliary Hydraulics Operation 58
Function Chart 58
Hydraulic Couplers (If Equipped) 59
Relieve Hydraulic Pressure (Rear Auxiliary Hydraulics) 59
DRAWBAR 60
Description 60
Adjusting Length 60
AUTO / MAUNUAL PTO 61
Description 61
THREE-POINT HITCH 62
Description 62
Raising 62
Lowering 62
Operation 62
Remote Three-Point Hitch Position Lever 63
Three-Point Hitch Lowering Speed / Lock Valve 63
POWER TAKE-OFF (PTO) 64
Description 64
Engaging Rear-PTO (ROPS Models) 64
Disengaging Rear-PTO 64
Description 65
Engaging Rear-PTO (CT2535 And CT2540) 65
Disengaging Rear-PTO 65
Engaging Mid-PTO (If Equipped) 66
Disengaging Mid-PTO (If Equipped) 66
DIESEL PARTICULATE FILTER (DPF) SYSTEM 67
Description 67
DPF Regeneration Table 67
DAILY INSPECTION 68
Daily Inspection And Maintenance 68
PRE-STARTING PROCEDURE 69
Entering The Compact Tractor 69
Seat Adjustment 69
Seat Belt Adjustment 69
Pre-Starting (Manual) 70
Pre-Starting (HST) 70
STARTING THE ENGINE 71
Key Switch 71
Cold Temperature Starting 72
Warming The Hydraulic / Hydrostatic System 72
MONITORING THE INSTRUMENT PANEL 72
Procedure 72
STOPPING THE COMPACT TRACTOR 73
Procedure (HST) 73
Procedure (Manual Transmission) 74
ATTACHMENTS 75
Choosing The Correct Bucket 75
Pallet Forks 75
Choosing The Correct Bucket 76
Installing And Removing The Attachment (Bob-Tach) 77
Tires 79
IMPLEMENT 81
Choosing The Correct Implement 81
Installing And Removing Pull Type Implements 82
Installing And Removing Three-Point Hitch Mounted Implements 86
Lifting Link Adjustment 91
Top Link Adjustment 91
Sway Bar Adjustment 92
Extendable Lower Link Adjustment 92
POWER TAKE-OFF (PTO) 93
Installing And Removing The Rear-PTO 93
Installing And Removing The Mid-PTO 96
BALLAST (OPTIONAL) 98
Front Ballast 98
Rear Ballast 99
OPERATING PROCEDURE 100
Operating Compact Tractor With Loader Installed 100
Inspect The Work Area 100
Basic Operating Instructions 100
Operating With A Full Bucket And Rear Ballast 100
Operating With An Empty Bucket And Rear Ballast 101
Filling And Emptying The Bucket 102
Leveling The Ground Using Float 103
Backfilling 103
Towing Equipment With The Compact Tractor 104
Safety Chains 105
Operating The Three-Point Hitch Implement 106
Safety Rules For PTO Operation 108
Operating The Rear-PTO 109
Operating The Mid-PTO 112
TOWING THE COMPACT TRACTOR 115
Procedure 115
TRANSPORTING THE COMPACT TRACTOR ON A TRAILER 116
Loading And Unloading 116
Fastening 117
LOADER SYSTEM 118
LOADER INSTALLATION 119
Description 119
Installing Loader Mounting Brackets 119
LOADER INSTALLATION AND REMOVAL 124
Installing The Loader To The Compact Tractor 124
Removing The Loader 127
PREVENTIVE MAINTENANCE 131
SERVICE SCHEDULE 135
Maintenance Intervals 135
SAFETY INTERLOCK SYSTEM (NEUTRAL START) 137
Inspection And Maintenance 137
SAFETY INTERLOCK SYSTEM (OPERATING) 138
Inspection And Maintenance (HST) 138
SEAT BELT 139
Inspection And Maintenance 139
PARKING BRAKE SYSTEM 140
Inspection And Maintenance 140
BRAKE SYSTEM 142
Inspection And Maintenance 142
Adjusting 143
TRAVEL CONTROL PEDAL (HST ONLY) 144
Inspection And Maintenance 144
ENGINE SPEED CONTROL PREDAL (MANUAL TRANSMISSION ONLY) 144
Inspection And Maintenance 144
CLUTCH PEDAL (MANUAL TRANSMISSION ONLY) 145
Inspection And Maintenance 145
CRUISE CONTROL (HST ONLY) 146
Inspection And Maintenance 146
PTO SWITCH (CT2535 AND CT2540 ONLY) 147
Inspection And Maintenance 147
PTO LEVER (MID) (IF EQUIPPED) 148
Inspection And Maintenance 148
THREE-POINT HITCH POSITION LEVER 149
Inspection And Maintenance 149
REAR (REMOTE) AUXILIARY HYDRAULIC LEVER (IF EQUIPPED) 149
Inspection And Maintenance 149
JOYSTICK CONTROL LEVER (IF EQUIPPED) 149
Inspection And Maintenance 149
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 150
Foldable ROPS (If Equipped) 150
Cab Enclosure ROPS (If Equipped) 151
ENGINE COVER 151
Opening And Closing 151
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 152
Cleaning And Maintenance 152
AIR CLEANER SERVICE 153
Replacing Filter Element 153
FUEL SYSTEM 154
Fuel Specifications 154
Biodiesel Blend Fuel 154
Filling The Fuel Tank 155
Fuel Filter 156
Removing Air From The Fuel System 157
Filling A Portable Fuel Container 157
ENGINE LUBRICATION SYSTEM 158
Checking And Adding Engine Oil 158
Engine Oil Chart 158
Removing And Replacing Oil And Filter 159
ENGINE COOLING SYSTEM 160
Checking Level 160
Cleaning 161
Hoses And Clamps 161
Removing And Replacing Coolant 162
ELECTRICAL SYSTEM 163
Description 163
Fuse And Relay Location (ROPS Models) 163
Fuse And Relay Location (Cab) (If Equipped) 164
Fuse And Relay Location (Relays Not Located In The Fuse Panel) 165
Battery Maintenance 166
Using A Booster Battery (Jump Starting) 167
Removing And Installing Battery 168
INSTRUMENT PANEL 169
Inspection And Maintenance 169
HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM 170
Checking And Adding Fluid 170
Transmission / Differential Fluid Chart 170
Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters 171
Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid 172
Hoses And Clamps 172
DIESEL PARTICULATE FILTER (DPF) SYSTEM 173
Description 173
Service Regeneration 173
DPF Cleaning 173
SPARK ARRESTER 174
Cleaning Procedure 174
SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS 175
Procedure 175
TIRE MAINTENANCE 176
Front Wheel Nuts / Bolts 176
Rear Wheel Nuts / Bolts 176
Mounting 176
FRONT AXLE 177
Checking And Adding Lubricant 177
Removing And Replacing Lubricant 177
Axle Pivot 178
DIFFERENTIAL LOCK 178
Inspection And Maintenance 178
Adjustment 178
ALTERNATOR BELT 179
Belt Adjustment 179
Belt Replacement 179
AIR CONDITIONING BELT 180
Belt Adjustment 180
Belt Replacement 180
LUBRICATING THE COMPACT TRACTOR 181
Lubrication Locations 181
PIVOT PINS 183
Inspection And Maintenance 183
BOB-TACH 184
Inspection And Maintenance 184
AXLE TOE IN 185
Inspection And Maintenance 185
COMPACT TRACTOR STORAGE AND RETURN TO SERVICE 186
Storage 186
Return To Service 186
SETTING ENGINE VALVE CLEARANCE 187
Description 187
CLUTCH PEDAL AND HOUSING (MANUAL TRANSMISSION) 187
Draining Water 187
Storage Position 187
MACHINE SIGN TRANSLATIONS 188
MACHINE SIGN TRANSLATIONS 189
Service Schedule (7375204) 189
Warning (7118012) 192
Warning (7166857) 195
Warning (7118014) 198
Warning (7375253) 199
Danger (7118017) 199
Start Engine (7375199) 200
Start Engine (7375198) 200
Warning (7375207) 201
Warning (7125076) 201
Warning (7354699) 202
Warning (7353642) 202
Warning (7354700) 203
Warning (7375202) 203
Warning (7375203) 204
Warning (7125076) 205
Information (7157357) 205
Danger (7373139) 206
Warning (7373140) 206
Danger / Warning (7147821) 207
SPECIFICATIONS 208
COMPACT TRACTOR CAPACITIES 209
Compact Tractor Loader Lift Capacity (CT2025) 209
Compact Tractor Loader Lift Capacity (CT2035, CT2040, CT2535 And CT2540) 210
Three-Point Hitch Specifications 211
Towing Weight 211
Maximum Drawbar Tongue Weight 211
Ballast (Front) 211
SPECIFICATIONS 212
Machine Dimensions (CT2025, CT2035 And CT2040) 212
SPECIFICATIONS 213
Machine Dimensions (CT2535 And CT2540) 213
Machine Dimensions (CT2025 – With Optional Loader) 214
Machine Dimensions (CT2035, CT2040, CT2535 And CT2540 – With Optional Loader) 215
Performance 216
Controls 216
Engine 217
Hydraulic System 217
Electrical 218
Power Take-Off (PTO) System (Rear-PTO) 218
Power Take-Off (PTO) System (Mid-PTO Optional) 218
Drive System (HST) 218
Drive System (Manual Transmission) 220
Steering 222
Capacities 222
Tires 222
Loader (If Equipped) 222
WARRANTY 223
WARRANTY 224
ALPHABETICAL INDEX 228

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