Bobcat Concrete Pump Used With Remote Attachment Control Service Manual SN235400101 & Above – PDF DOWNLOAD

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Bobcat Concrete Pump Used With Remote Attachment Control Service Manual SN235400101 & Above – PDF DOWNLOAD

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Bobcat Concrete Pump Used With Remote Attachment Control Service Manual SN235400101 & Above – PDF DOWNLOAD

Language : English
Pages :154
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat Concrete Pump Used With Remote Attachment Control Service Manual SN235400101 & Above – PDF DOWNLOAD

FOREWORD
TROUBLESHOOTING

If the concrete pump is not working correctly, check the hydraulic system of the machine thoroughly before making any
repairs on the concrete pump. Concrete pump problems can be affected by a hydraulic system that is not operating to
specifications. Connect a flow meter to the machine to check the hydraulic pump output, relief valve setting and tube lines
to check flow and pressure. (See the machine’s Service Manual for the correct procedure to connect the flow meter.)
Use the following troubleshooting chart to locate and correct problems which most often occur with the concrete pump

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat Concrete Pump Used With Remote Attachment Control Service Manual SN235400101 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
SERIAL NUMBER LOCATION 9
Attachment Serial Number 9
DELIVERY REPORT 9
ATTACHMENT IDENTIFICATION 10
SAFETY AND MAINTENANCE 13
TROUBLESHOOTING 15
Chart 15
DAILY INSPECTION 17
Attachment Mounting Frame 17
Wash Box Fluid 17
Delivery System 18
Bob-Tach 18
LUBRICATION 21
Lubrication Points 21
HYDRAULIC SYSTEM 23
PUMP CONTROL VALVE 25
Removal And Installation 25
Parts Identification 28
Disassembly 29
Assembly 36
AGITATOR CONTROL VALVE 43
Removal And Installation 43
Parts Identification 44
Disassembly 45
Assembly 47
PUMP CYLINDERS 49
Removal And Installation 49
Parts Identification 51
Disassembly 52
Assembly 55
SWING VALVE CYLINDER 57
Removal And Installation 57
Parts Identification 59
Disassembly 60
Assembly 64
PRESSURE GAUGE 67
Removal And Installation 67
AGITATOR HYDRAULIC MOTOR 69
Removal And Installation 69
Parts Identification 70
Disassembly 71
Assembly 78
MAINFRAME 85
PISTON CUP REPLACEMENT 87
Parts Identification 87
Removal 88
Installation 90
CONCRETE TUBES 93
Removal And Installation 93
OUTLET HOUSING 95
Removal And Installation 95
WEAR PLATE 97
Removal And Installation 97
REMOTE CONTROL 99
Radio Assembly And Disassembly 99
Engine Stop Switch Removal And Installation 99
Radio Harness Removal And Installation 100
Reverse Pump Switch Removal And Installation 100
Pump OFF / ON Switch Removal And Installation 100
STD Flow / HIGH Flow Switch Removal And Installation 101
Switch Guard Removal And Installation 101
Power Switch Removal And Installation 101
Battery Compartment Removal And Installation 102
Radio Antenna Removal And Installation 102
Remote Antenna Disassembly And Assembly 102
Assembly 103
Receiver Removal And Installation 103
Receiver Board Removal And Installation 103
AGITATOR 105
Removal And Installation 105
HOPPER 109
Removal And Installation 109
Alignment Procedure 111
SWING VALVE AND CRANK ARM 113
Swing Valve Removal And Installation 113
Crank Arm Removal And Installation 115
Crank Arm Disassembly 117
Crank Arm Assembly 117
HOPPER CLEAN OUT 119
Removal And Installation 119
Disassembly And Assembly 120
ELECTRICAL SYSTEM 121
REMOTE ATTACHMENT CONTROL 123
Removal And Installation 123
Parts Identification 125
Key Switch Removal And Installation 126
Operation Light Removal And Installation 127
Hydraulic Pressure Release Switch Removal And Installation 127
High Flow / Std Flow Switch Removal And Installation 128
Reverse Pump Switch Removal And Installation 128
Pump On / Pump Off Switch Removal And Installation 129
Hyd On / Off Switch Removal And Installation 129
Engine Stop Switch Removal And Installation 130
Controller Removal And Installation 131
Magnetic Switches Removal And Installation 132
SWING VALVE PROXIMITY SENSORS 133
Removal And Installation 133
Adjusting Proximity Sensors 133
SPECIFICATIONS 135
CONCRETE PUMP SPECIFICATIONS 137
Dimensions 137
Performance 137
Hydraulic System 138
Capacities 138
HYDRAULIC SCHEMATIC 139
ELECTRICAL SCHEMATIC 141
TORQUE SPECIFICATIONS FOR BOLTS 143
Torque For General SAE Bolts 143
Torque For General Metric Bolts 144
HYDRAULIC CONNECTION SPECIFICATIONS 145
O-ring Face Seal Connection 145
Straight Thread O-ring Fitting 145
Tubelines And Hoses 145
Flare Fitting 146
Port Seal Fitting 146
ALPHABETICAL INDEX 149
SERVICE MANUAL REVISION 151
Revision No: Concrete Pump – 1 151
Revision No: Concrete Pump – 2 153

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