Bobcat CT1021 CT1025 Compact Tractor Service Manual 7408015 (05-20) – PDF DOWNLOAD

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Bobcat CT1021 CT1025 Compact Tractor Service Manual 7408015 (05-20) – PDF DOWNLOAD

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Bobcat CT1021 CT1025 Compact Tractor Service Manual 7408015 (05-20) – PDF DOWNLOAD

Language : English
Pages : 440
Downloadable : Yes
File Type : PDF
Size: 35.3 MB

DESCRIPTION:

Bobcat CT1021 CT1025 Compact Tractor Service Manual 7408015 (05-20) – PDF DOWNLOAD

S/N B54811001 & Above
S/N B54911001 & Above

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This manual is for the Bobcat® compact tractor mechanic. It provides necessary servicing and adjustment procedures for the Bobcat compact tractor and its component parts and systems. Refer to the Operation and Maintenance Manual for operating instructions, starting procedure, daily checks, etc. A general inspection of the following items must be made after the compact tractor has had service or repair:

TABLE OF CONTENTS:

Bobcat CT1021 CT1025 Compact Tractor Service Manual 7408015 (05-20) – PDF DOWNLOAD

FORWARD 3
TABLE OF CONTENTS 5
SAFETY FIRST 7
FOR SAFETY 8
ALERT SYMBOLS 8
SAFETY TIPS 9
SAFETY GEAR 9
WORK PLACE 9
SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR 10
AVOID FIRES 10
CAUTIONS WHEN HANDLING THE BATTERY 11
CAUTIONS FOR HIGH PRESSURE HOSES 11
USE OF APPROPRIATE TOOLS AND EQUIPMENT 12
HANDLING OF HAZARDOUS MATERIALS 12
HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT 13
PREVENTION OF SCALD 13
DISPOSAL OF ENVIRONMENTAL WASTE 14
CAUTIONS WHEN HANDLING TIRES 14
SAFETY DECALS 15
GENERAL 17
IDENTIFICATION NUMBER 18
TRACTOR SERIAL NUMBER LOCATION 18
ENGINE SERIAL NUMBER LOCATION 18
TRANSMISSION NUMBER 18
DIMENSIONS 19
SPECIFICATIONS 21
POWER FLOW 26
DRIVING SPEED 27
GEAR ARRANGEMENT 27
MAINTENANCE SCHEDULE CHART 29
TIGHTENING TORQUE 31
GENERAL USE SCREWS, BOLTS AND NUTS 31
STUD BOLTS 31
AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS 32
UNIT CONVERSION TABLE 33
ENGINE 34
GENERAL INFORMATION 37
ENGINE VIEWS 37
ENGINE IDENTIFICATION 37
SPECIFICATIONS 38
ENGINE DIMENSIONS 38
GENERAL SPECIFICATIONS 39
GENERAL INFORMATION 40
ENGINE VIEWS 40
ENGINE IDENTIFICATION 40
ENGINE DIMENSIONS 41
SPECIFICATIONS 41
GENERAL SPECIFICATIONS 42
SERVICE SPECIFICATIONS 43
CYLINDER HEAD 43
VALVES 43
VALVE SPRINGS 43
VALVE ROCKER ARMS 44
CAMSHAFT 44
PISTON RINGS 44
PISTONS 45
CRANKSHAFT 45
FUEL INJECTION NOZZLES 45
INJECTION PUMP 46
OIL PUMP 46
RADIATOR 46
THERMOSTAT 46
FAN BELT 46
TIGHTENING TORQUE 47
STRUCTURE AND FUNCTION 48
BODY AND POWER TRAIN 48
CYLINDER HEAD 48
CYLINDER BLOCK 48
CRANKSHAFT 49
PISTON AND PISTON RINGS 49
CONNECTING RODS 50
CAMSHAFT AND FUEL CAMSHAFT 50
ROCKER ARM ASSEMBLY 51
INLET AND EXHAUST VALVES 51
TIMING GEARS 51
FLYWHEEL 52
MLS CYLINDER HEAD GASKET 52
LUBRICATION SYSTEM 53
ENGINE OIL FLOW 54
RELIEF VALVE 55
BY-PASS VALVE 55
OIL PRESSURE SWITCH 55
Cooling System 56
OIL PUMP 56
WATER PUMP 57
THERMOSTAT 57
THERMOSTAT 58
RADIATOR 58
FLOW OF FUEL 59
FUEL FILTER AND BLEEDING 59
BLEEDING THE FUEL SYSTEM 59
FUEL SYSTEM 59
FUEL FEED PUMP 60
FUEL INJECTION PUMP 60
GOVERNOR SYSTEM 64
DISASSEMBLED VIEW 64
BASIC PRINCIPLE OF GOVERNOR SYSTEM 65
OPERATION OF GOVERNOR 66
FLOW OF INTAKE AIR AND EXHAUST GAS 67
AIR CLEANER 67
MUFFLER 67
INTAKE AND EXHAUST SYSTEM 67
PCV VALVE 68
DISASSEMBLED VIEW 69
GOVERNOR SYSTEM 69
BASIC PRINCIPLE OF GOVERNOR SYSTEM 70
OPERATION OF GOVERNOR 71
INTAKE AND EXHAUST SYSTEM 72
FLOW OF INTAKE AIR AND EXHAUST GAS 72
AIR CLEANER 72
MUFFLER 72
NTE CONTROLLER & SENSORS 73
PCV VALVE 73
SENSORS 75
TROUBLESHOOTING 77
INSPECTION AND ADJUSTMENT 79
CHECKING AND ADJUSTING THE INJECTION TIMING 80
ENGINE OIL PRESSURE 81
INJECTION NOZZLE INSPECTION 82
BUBBLE TEST FOR RADIATOR 82
INTAKE AND EXHAUST VALVES 83
CLEARANCE ADJUSTMENT 83
VALVE SPRING INSPECTION (LENGTH, TENSION AND SQUARENESS) 84
VALVE SPRING SQUARENESS (TILT) 84
ROCKER ARM ASSEMBLY CHECK 85
CYLINDER HEAD CHECK 85
CYLINDER HEAD SURFACE FLATNESS 85
CYLINDER HEAD VALVE RECESS 86
PISTON CHECK 87
PISTON PIN BORE 87
CLEARANCE BETWEEN PISTON PIN AND BUSHING 87
PISTON RING END GAP 88
PISTON RING CLEARANCE 88
CRANKSHAFT CHECK 89
CRANKSHAFT DEFLECTION 89
OIL CLEARANCE BETWEEN CRANKSHAFT JOURNAL AND BEARING 1 89
OIL CLEARANCE BETWEEN CRANKSHAFT JOURNAL AND BEARING 2 90
OIL CLEARANCE BETWEEN CRANK PIN AND CONNECTING ROD BIG END BEARING 90
TIMING GEAR 91
TIMING GEAR SETTING 91
TIMING GEAR BACKLASH 91
IDLE GEAR SIDE CLEARANCE 92
VALVE CAMSHAFT GEAR SIDE CLEARANCE 92
IDLE GEAR OIL CLEARANCE MEASUREMENT 93
VALVE CAMSHAFT OIL CLEARANCE MEASUREMENT 93
VALVE CAMSHAFT DEFLECTION CHECK 94
VALVE CAM HEIGHT MEASUREMENT 94
FLYWHEEL DEFLECTION AND CRANKSHAFT END PLAY CHECK 95
OIL PUMP CHECK 95
DISASSEMBLY, SERVICE AND ASSEMBLY 96
ENGINE REMOVAL 96
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 102
FUEL INJECTION PUMP 104
SPEED CONTROL LEVER PLATE AND GOVERNOR SPRING 105
FUEL CAMSHAFT (GEAR CASE) 106
VALVE CAMSHAFT 108
IDLE GEAR SHAFT, OIL PUMP AND OIL PAN 109
PISTON, FLYWHEEL AND CRANKSHAFT 110
ROCKER ARM 114
INTAKE AND EXHAUST VALVES 114
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 114
INJECTION NOZZLE 115
PISTON ASSEMBLY 116
THERMOSTAT 117
WATER PUMP 118
MAIN BEARING CASE ASSEMBLY 119
INJECTION PUMP GEAR ASSEMBLY (FUEL CAMSHAFT GEAR) 120
ENGINE OIL RELIEF VALVE 120
CYLINDER BLOCK 121
ENGINE EXPLODED VIEW 121
OIL PAN 122
CYLINDER HEAD 123
GEAR CASE 124
MAIN BEARING CASE 126
VALVE ROCKER ARM 127
CYLINDER HEAD COVER 128
CAMSHAFT 129
PISTON & CRANK SHAFT 130
FLYWHEEL 131
NOZZLE, HOLDER 132
FUEL CAMSHAFT 133
SPEED CONTROL PLATE 134
ENGINE STOP LEVER 135
GOVERNOR 137
WATER HOSE 138
DYNAMO 139
MAINFOLD 141
ECU & SENSOR 142
TRANSMISSION 144
SPECIFICATIONS 145
GENERAL SPECIFICATIONS 145
TIGHTENING TORQUE FOR MAJOR COMPONENTS 145
SEALANT AND ADHESIVE SPECIFICATIONS 146
STRUCTURE AND OPERATING PRINCIPLE 147
MAIN GEAR SHIFT & SHUTTLE SYSTEM 148
RANGE SHIFT SECTION 149
PTO 150
PTO CLUTCH PACK 153
CALCULATION FOR REAR PTO AND MID PTO 153
FRONT WHEEL DRIVE 154
TROUBLESHOOTING 156
EXPLODED VIEW OF TRANSMISSION TRANSMISSION 157
HI-LOW GEAR 157
BEVEL PINOIN GEAR 158
PTO GEAR 159
4WD DRIVE 160
4WD JOINT 161
SERVICING 162
TRANSMISSION REMOVAL 162
FWD CASE REMOVAL 174
TRANSMISSION CASE DISASSEMBLY 179
PTO DRIVE SECTION DISASSEMBLY 185
PTO CLUTCH ASSEMBLY DISASSEMBLY 191
HST 194
SPECIFICATIONS 195
GENERAL 195
HST 195
MAJOR TIGHTENING TORQUE 195
OPERATING PRINCIPLE 196
STRUCTURE AND FUNCTION 198
POWER TRAIN 198
HST COMPONENTS 199
MAJOR HST COMPONENT STRUCTURE AND FUNCTION 200
Circuit Diagram 200
Pump, motor and swash plate 201
Charge relief valve 202
High pressure relief valve 203
OPERATION OF HST 204
Neutral status 204
FORWARD DRIVING 206
Reverse driving 208
INSPECTION AND ADJUSTMENT 210
HST NEURAL POSITION SETTING 210
HST FORWARD PEDAL TRAVEL ADJUSTMENT 211
PRESSUE TESTING 212
HIGH PRESSURE RELIEF VALVES 212
TROUBLESHOOTING 216
EXPLODED VIEW OF HST 218
MAIN SHAFT JOINT 218
HST PEDAL 219
ASSY, HST 220
SERVICING 221
HST REMOVAL 221
HST COMPONENTS DISASSEMBLY 222
REAR AXLE 226
SPECIFICATIONS 227
TRANSMISSION FLUID 227
TIGHTENING TORQUES 227
OPERATING PRINCIPLE 228
POWER TRAIN OF REAR AXLE 228
PRINCIPLE OF DIFFERENTIAL SYSTEM 229
DIFFERENTIAL LOCK SYSTEM 230
TROUBLESHOOTING 232
MEASUREMENT AND ADJUSTMENT 232
BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR 232
PRELOAD OF TAPER ROLLER BEARING IN DIFF 233
BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR 234
TOOTH CONTACT OF SPIRAL BEVEL 234
EXPLODED VIEW OF REAR AXLE 236
REAR DIFFERENTIAL SYSTEM 236
REAR AXLE 237
SERVICING 238
REAR AXLE REMOVAL 238
REAR DIFFERENTIAL SYSTEM REMOVAL 241
REAR DIFFERENTIAL SYSTEM ASSEMBLY DISASSEMBLY 243
BRAKE 246
SPECIFICATIONS 247
BASIC OPERATING PRINCIPLE 247
BASIC PRINCIPLE 247
TROUBLESHOOTING 249
INSPECTION AND ADJUSTMENT 250
BRAKE PEDAL FREE PLAY 250
BRAKE SWITCH SETTING (OPTIONAL) 251
PARKING BRAKE SWITCH ADJUSTMENT 252
BRAKE CAM LEVER FREE PLAY 253
BRAKE COMPONENTS INSPECTION 253
EXPLODED VIEW OF BRAKE 254
BRAKE 254
BRAKE PEDAL 255
SERVICING 256
BRAKE PARTS REMOVAL 256
FRONT AXLE 258
SPECIFICATIONS 259
GENERAL SPECIFICATIONS 259
SEALANT AND ADHESIVE 259
TIGHTENING TORQUE FOR MAJOR COMPONENTS 260
OPERATING PRINCIPLE 261
POWER TRANSFER SYSTEM FOR FRONT AXLE 261
DIFFERENTIAL SYSTEM 262
LOAD TRANSFER 263
TROUBLESHOOTING 264
MEASUREMENT AND ADJUSTMENT 265
TOE-IN 265
BACKLASH FOR SPIRAL BEVEL PINION AND 17 SPIRAL BEVEL GEAR 265
TOOTH CONTACT OF SPIRAL BEVEL GEAR 266
EXPLODED VIEW OF FRONT AXLE 267
FRONT AXLE SUPPORT 267
BEVEL GEAR CASE 268
FRONT AXLE CASE 269
FRONT AXLE 270
SERVICING 271
FRONT AXLE REMOVAL 271
FRONT AXLE DISASSEMBLY AND ASSEMBLY 273
STEERING CYLINDER REMOVAL 273
FRONT AXLE COVER DISASSEMBLY 274
BEVEL GEAR CASE DISASSEMBLY 275
FRONT DIFFERENTIAL SYSTEM DISASSEMBLY 276
BEVEL PINION SHAFT REMOVAL 278
STEERING SYSTEM 280
SPECIFICATIONS 281
STEERING CYLINDER 281
STEERING UNIT 281
TIGHTENING TORQUE FOR MAIN COMPONENTS 281
OPERATING PRINCIPLE 282
HYDRAULIC CIRCUIT FOR STEERING OPERATION 282
OPERATING PRINCIPLE 283
OPERATION 284
STRUCTURE 288
TROUBLESHOOTING 291
INSPECTION AND ADJUSTMENT 292
STEERING RELIEF OPENING PRESSURE 292
RELIEF VALVE PRESSURE ADJUSTMENT 293
EXPLODED VIEW OF STEERING SYSTEM 295
STEERING CYLINDER 295
STEERING & HAND ACCEL 296
POWER STEERING UNIT 297
SERVICING 298
STEERING CYLINDER 298
STEERING UNIT REMOVAL 300
DISASSEMBLY OF POWER STEERING UNIT COMPONENTS 301
INSPECTION 304
INSTALLATION 304
STEERING HYDRAULIC TUBE LOCATION 308
HYDRAULIC SYSTEM 310
SPECIFICATIONS 311
OPERATING PRINCIPLE 312
SCHEMATIC AND CIRCUIT DIAGRAM 312
HYDRAULIC SCHEMATIC AND BASIC OPERATION 312
COMPONENTS 313
OIL FILTER 315
AUXILIARY DOUBLE ACTING VALVE (OPTIONAL) 316
PCV (POSITION CONTROL VALVE) 322
MOWER LIFT LINKAGE 329
TROUBLESHOOTING 330
INSPECTION AND ADJUSTMENT 331
MAIN SYSTEM RELIEF VALVE 331
AUX DOUBLE ACTING VALVE PRESSURE (OPTIONAL) 332
FEEDBACK PLATE ADJUSTMENT 332
EXPLODED VIEW OF HYDRAULIC SYSTEM 335
HYD CYLINDER 335
FILTER AND PIPE 336
GEAR PUMP 337
CONTROL VALVE 338
DOUBLE ACTING VALVE 339
REAR HYDRAULIC PIPE (OPTION) 340
FRONT HYDRAULIC PIPE (OPTION) 341
SHUT-OFF VALVE (OPTION) 342
SERVICING 343
HYDRAULIC CYLINDER REMOVAL & DISASSEMBLY 343
DOUBLE ACTING VALVE (OPTIONAL) 345
DISASSEMBLY AND ASSEMBLY 345
DOUBLE ACTING VALVE COMPONENTS REMOVAL AND INSTALLATION 347
GEAR PUMP DISASSEMBLY 350
GEAR PUMP REMOVAL 350
GEAR PUMP DISASSEMBLY 350
PCV (POSITION CONTROL VALVE) DISASSEMBLY AND ASSEMBLY 351
CONTROL VALVE COMPONENTS DISASSEMBLY 353
ASSEMBLY 358
HYDRAULIC SCHEMATIC 361
ELECTRIC SYSTEM 365
SPECIFICATIONS 367
GENERAL INFORMATION 368
SYMBOLS FOR ELECTRIC COMPONENT 369
SWIRING COLOR IDENTIFICATION 370
FUSE 371
INSPECTION 371
CAUSE FOR BLOWN FUSE 371
ELECTRIC DEVICE DIAGNOSIS 372
CHECKING ELECTRIC PARTS 373
FUSE BOX 373
SLOW-BLOW FUSE 373
KEY SWITCH 374
COMBINATION SWITCH 375
FLASHER UNIT 377
5P RELAY 378
RELAY 70 A 379
HAZARD WARNING FLASHER SWITCH 380
GLOW PLUG 380
ENGINE STOP SOLENOID 381
NTE CONTROLLER [CT1025HD] 383
ACTUATOR (NTE CONTROL SOLENOID) [CT1025HD] 388
BAROMETRIC SENSOR [CT1025HD 389
]PARKING BRAKE MICRO SWITCH 389
BRAKE SWITCH (OPTIONAL) 390
INSTRUMENT PANEL 391
COMPONENTS AND LOCATIONS 391
CIRCUIT DIAGRAM FOR INSTRUMENT PANEL 392
GAUGES AND INDICATORS 393
OIL PRESSURE SWITCH 396
DUAL TEMPERATURE SWITCH 396
FUEL SENDER 397
ALTERNATOR 398
PREHEAT CONTROLLER [CT1021HD] 399
TIMER RELAY [CT1021HD] 402
HEAD LAMP 403
TURN SIGNAL LAMP 404
TAIL LAMP 404
TROUBLESHOOTING 405
WHEN THE ENGINE CANNOT BE STARTED 405
WHEN THE SYSTEM IS NOT CHARGED 407
WHEN THE SYSTEM IS NOT PREHEATED MANUALLY [CT1021HD] 409
WHEN THE SYSTEM IS NOT PREHEATED AUTOMATICALLY 411
WHEN THE CRUISE SYSTEM CANNOT BE OPERATED (OPTIONAL) 413
WHEN HEAD LAMP CANNOT BE OPERATED 415
TACHOMETER OPERATION WITH THE ENGINE RUNNING 417
FUEL GAUGE OPERATION 418
TEMPERATURE GAUGE OPERATION 420
HOUR METER OPERATION 422
EXPLODED VIEW OF ELECTRIC SYSTEM 423
BONNET ELECTRICAL SYSTEM GROUP 423
BODY ELECTRICAL SYSTEM GROUP 424
WIRE HARNESS GROUP 425
WIRE HARNESS GROUP 426
LIGHT GROUP 427
MISSION ELECTRICAL SYSTEM GROUP 428
FENDER 429
HEAD LAMP 430
ELECTRICAL SCHEMATICS 431
INDEX 433
4WD DRIVE 160
4WD JOINT 161
5P RELAY 378
ACTUATOR (NTE CONTROL SOLENOID) [CT1025] 388
ALERT SYMBOLS 8
ALTERNATOR 398
AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS 29
ASSY, HST 220
AUX DOUBLE ACTING VALVE PRESSURE (OPTIONAL) 332
AVOID FIRES 10
BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR 232
BACKLASH FOR SPIRAL BEVEL PINION AND 17 SPIRAL BEVEL GEAR 265
BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR 234
BAROMETRIC SENSOR [CT1025] 389
BASIC OPERATING PRINCIPLE 247
BASIC PRINCIPLE 247
BATTERY 368
BEVEL GEARCASE 268
BEVEL PINOIN GEAR 158
BODY AND POWER TRAIN 48
BODY ELECTRICAL SYSTEM GROUP 424
BONNET ELECTRICAL SYSTEM GROUP 423
BRAKE 254
BRAKE CAM LEVER FREEPLAY 253
BRAKE COMPONENTS INSPECTION 253
BRAKE PARTS REMOVAL 256
BRAKE PEDAL 255
BRAKE PEDAL FREEPLAY 250
BRAKE SWITCH 390
BRAKE SWITCH SETTING (OPTIONAL) 251
BRAKING FORCE FORWARD / REVERSE DRIVING 248
BUBBLE TEST FOR RADIATOR 82
CAMSHAFT 129
CAUTIONS FOR HIGH PRESSURE HOSES 11
CAUTIONS WHEN HANDLING THE BATTERY 11
CAUTIONS WHEN HANDLING TIRES 14
CHECKING AND ADJUSTING THE INJECTION TIMING 80
CHECKING ELECTRIC PARTS 373
COMBINATION SWITCH 375
COMPONENTS 313
CONTROL VALVE 338
COOLING SYSTEM 56
CRANKSHAFT CHECK 89
CYLINDER BLOCK 121
CYLINDER HEAD 123
CYLINDER HEAD CHECK 85
CYLINDER HEAD COVER 128
DIFFERENTIAL LOCK SYSTEM 230
DIFFERENTIAL SYSTEM 262
DIMENSTIONS 19
DISASSEMBLY, SERVICE AND ASSEMBLY 96
DISPOSAL OF ENVIRONMENTAL WASTE 14
DOUBLE ACTING VALVE 339
DOUBLE ACTING VALVE (OPTIONAL) 345
DRIVING SPEED 24
DUAL TEMPERATURE SWITCH 396
DYNAMO 139
ECU & SENSOR 142
ELECTRIC DEVICE DIAGNOSIS 372
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 102
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 114
ENGINE DIMENSIONS 38
ENGINE DIMENSIONS 41
ENGINE EXPLODED VIEW 121
ENGINE IDENTIFICATION 37
ENGINE IDENTIFICATION 40
ENGINE OIL PRESSURE 81
ENGINE REMOVAL 96
ENGINE SERIAL NUMBER LOCATION 18
ENGINE STOP LEVER 135
ENGINE STOP SOLENOID 381
ENGINE VIEWS 37
ENGINE VIEWS 40
EXPLODED VIEW OF BRAKE 254
EXPLODED VIEW OF ELECTRIC SYSTEM 423
EXPLODED VIEW OF FRONT AXLE 267
EXPLODED VIEW OF HST 218
EXPLODED VIEW OF HYDRAULIC SYSTEM 335
EXPLODED VIEW OF REAR AXLE 236
EXPLODED VIEW OF STEERING SYSTEM 295
EXPLODED VIEW OF TRANSMISSION 157
FAN BELT TENSION ADJUSTMENT 79
FEEDBACK PLATE ADJUSTMENT 332
FENDER 429
FILTER AND PIPE 336
FLASHER UNIT 377
FLYWHEEL 131
FLYWHEEL DEFLECTION AND CRANKSHAFT END PLAY CHECK 95
FOR SAFETY 8
FRONT AXLE 270
FRONT AXLE CASE 269
FRONT AXLE DISASSEMBLY AND ASSEMBLY 273
FRONT AXLE REMOVAL 271
FRONT AXLE SUPPORT 267
FRONT HYDRAULIC PIPE (OPTION) 341
FRONT WHEEL DRIVE 154
FUEL CAMSHAFT 133
FUEL GAUGE OPERATION 418
FUEL SENDER 397
FUEL SYSTEM 59
FUSE 371
FUSE BOX 373
FWD CASE REMOVAL 174
GEAR ARRANGEMENT 24
GEARCASE 124
GEAR PUMP 337
GEAR PUMP DISASSEMBLY 350
GENERAL 195
GERNERAL INFORMATION 37
GERNERAL INFORMATION 40
GENERAL INFORMATION 368
GENERAL SPECIFICATIONS 39
GENERAL SPECIFICATIONS 42
GENERAL SPECIFICATIONS 145
GENERAL SPECIFICATIONS 259
GENERAL USE SCREWS, BOLTS AND NUTS 28
GLOW PLUG 380
GOVERNOR 137
GOVERNOR SYSTEM 64
GOVERNOR SYSTEM 69
HANDLING OF HAZARDOUS MATERIALS 12
HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT 13
HAZARD WARNING FLASHER SWITCH 380
HEAD LAMP 403
HEAD LAMP 430
HI-LOW GEAR 157
HOUR METER OPERATION 422
HST 195
HST COMPONENTS 199
HST COMPONENTS DISASSEMBLY 222
HST FORWARD PEDAL TRAVEL ADJUSTMENT 211
HST NEURAL POSITION SETTING 210
HST PEDAL 219
HST REMOVAL 221
HYD CYLINDER 335
HYDRAULIC CIRCUIT FOR STEERING OPERATION 282
HYDRAULIC CYLINDER REMOVAL & DISASSEMBLY 343
IDENTIFICATION NUMBER 18
INJECTION NOZZLE INSPECTION 82
INSPECTION AND ADJUSTMENT 250
INSPECTION AND ADJUSTMENT 292
INSPECTION AND ADJUSTMENT 79
INSPECTION AND ADJUSTMENT 210
INSPECTION AND ADJUSTMENT 331
INSTRUMENT PANEL 391
INTAKE AND EXHAUST SYSTEM 67
INTAKE AND EXHAUST SYSTEM 72
INTAKE AND EXHAUST VALVES 83
KEY SWITCH 374
LIGHT GROUP 427
LOAD TRANSFER 263
LUBRICATION SYSTEM 53
MAINBEARING CASE 126
MAINFOLD 141
MAIN GEAR SHIFT & SHUTTLE SYSTEM 148
MAIN SHAFT JOINT 218
MAIN SYSTEM RELIEF VALVE 331
MAINTENANCE SCHEDULE CHART 26
MAJOR HST COMPONENT STRUCTURE AND FUNCTION 200
MAJOR TIGHTENING TORQUE 195
MEASUREMENT AND ADJUSTMENT 232
MEASUREMENT AND ADJUSTMENT 265
MEASURING THE PISTON COMPRESSION PRESSURE 79
MISSION ELECTRICAL SYSTEM GROUP 428
NOZZLE, HOLDER 132
NTE CONTROLLER [CT1025] 383
NTE CONTROLLER & SENSORS 73
OIL PAN 122
OIL PRESSURE SWITCH 396
OIL PUMP CHECK 95
OPERATING PRINCIPLE 196
OPERATING PRINCIPLE 228
OPERATING PRINCIPLE 261
OPERATING PRINCIPLE 282
OPERATING PRINCIPLE 312
OPERATION OF HST 204
PARKING BRAKE MICRO SWITCH 389
PARKING BRAKE SWITCH ADJUSTMENT 252
PCV (POSITION CONTROL VALVE) DISASSEMBLY AND ASSEMBLY 351
PISTON CHECK 87
PISTON & CRANKSHAFT 130
POWER FLOW 23
POWER STEERING UNIT 297
POWER TRAIN 198
POWER TRAIN OF REAR AXLE 228
POWER TRANSFER SYSTEM FOR FRONT AXLE 261
PREHEAT CONTROLLER [CT1021] 399
PRELOAD OF TAPER ROLLER BEARING IN DIFF 233
PRESSUE TESTING 212
PREVENTION OF SCALD 13
PRINCIPLE OF DIFFERENTIAL SYSTEM 229
PTO 150
PTO CLUTCH ASSEMBLY DISASSEMBLY 191
PTO DRIVE SECTION DISASSEMBLY 185
PTO GEAR 159
RANGE SHIFT SECTION 149
REAR AXLE 237
REAR AXLE REMOVAL 238
REAR DIFFERENTIAL SYSTEM 236
REAR DIFFERENTIAL SYSTEM ASSEMBLY DISASSEMBLY 243
REAR DIFFERENTIAL SYSTEM REMOVAL 241
REAR HYDRAULIC PIPE (OPTION) 340
RELAY 70 A 379
RELIEF VALVE PRESSURE ADJUSTMENT 293
ROCKER ARM ASSEMBLY CHECK 85
SAFETY DECALS 15
SAFETY GEAR 9
SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR 10
SAFETY TIPS 9
SCHEMATIC AND CIRCUIT DIAGRAM 312
SEALANT AND ADHESIVE 259
SEALANT AND ADHESIVE SPECIFICATIONS 146
SERVICE SPECIFICATIONS 43
SERVICING 221
SERVICING 162
SERVICING 238
SERVICING 256
SERVICING 271
SERVICING 298
SERVICING 343
SHUT-OFF VALVE (OPTION) 342
SLOW-BLOW FUSE 373
SPECIFICATIONS 20
SPECIFICATIONS 38
SPECIFICATIONS 41
SPECIFICATIONS 145
SPECIFICATIONS 195
SPECIFICATIONS 227
SPECIFICATIONS 247
SPECIFICATIONS 259
SPECIFICATIONS 281
SPECIFICATIONS 311
SPECIFICATIONS 367
SPEED CONTROL PLATE 134
STEERING CYLINDER 281
STEERING CYLINDER 295
STEERING CYLINDER 298
STEERING & HAND ACCEL 296
STEERING HYDRAULIC TUBE LOCATION 308
STEERING RELIEF OPENING PRESSURE 292
STEERING UNIT 281
STEERING UNIT REMOVAL 300
STRUCTURE 288
STRUCTURE AND FUNCTION 48
STRUCTURE AND FUNCTION 198
STRUCTURE AND OPERATING PRINCIPLE 147
STUD BOLTS 28
SYMBOLS FOR ELECTRIC COMPONENT 369
TACHOMETER OPERATION WITH THE ENGINE RUNNING 417
TAIL LAMP 404
TEMPERATURE GAUGE OPERATION 420
TIGHTENING TORQUE 28
TIGHTENING TORQUE FOR MAIN COMPONENTS 281
TIGHTENING TORQUE FOR MAJOR COMPONENTS 145
TIGHTENING TORQUE FOR MAJOR COMPONENTS 260
TIGHTENING TORQUES 227
TIMER RELAY [CT1021] 402
TIMING GEAR 91
TOE-IN 265
TOOTH CONTACT OF SPIRAL BEVEL 234
TOOTH CONTACT OF SPIRAL BEVEL GEAR 266
TRACTOR SERIAL NUMBER LOCATION 18
TRANSMISSION CASE DISASSEMBLY 179
TRANSMISSION FLUID 227
TRANSMISSION NUMBER 18
TRANSMISSION REMOVAL 162
TROUBLESHOOTING 77
TROUBLESHOOTING 156
TROUBLESHOOTING 232
TROUBLESHOOTING 249
TROUBLESHOOTING 264
TROUBLESHOOTING 291
TROUBLESHOOTING 405
TURN SIGNAL LAMP 404
UNIT CONVERSION TABLE 30
USE OF APPROPRIATE TOOLS AND EQUIPMENT 12
VALVE ROCKER ARM 127
WATER HOSE 138
WHEN HEAD LAMP CANNOT BE OPERATED 415
WHEN THE CRUISE SYSTEM CANNOT BE OPERATED (OPTIONAL) 413
WHEN THE ENGINE CANNOT BE STARTED 405
WHEN THE SYSTEM IS NOT CHARGED 407
WHEN THE SYSTEM IS NOT PREHEATED AUTOMATICALLY 411
WHEN THE SYSTEM IS NOT PREHEATED MANUALLY [CT1021HD] 409
WIRE HARNESS GROUP 425
WIRE HARNESS GROUP 426
WORK PLACE 9

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