Bobcat CT1025 Compact Tractor Service Manual 7412977 (07-20) – PDF DOWNLOAD

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Bobcat CT1025 Compact Tractor Service Manual 7412977 (07-20) – PDF DOWNLOAD

FILE DETAILS:

Bobcat CT1025 Compact Tractor Service Manual 7412977 (07-20) – PDF DOWNLOAD

Language : English
Pages : 423
Downloadable : Yes
File Type : PDF
Size:34.2 MB

DESCRIPTION:

Bobcat CT1025 Compact Tractor Service Manual 7412977 (07-20) – PDF DOWNLOAD

(CT1025 HST) S/N B56Y11001 & Above

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This manual is for the Bobcat® compact tractor mechanic. It provides necessary servicing and adjustment procedures for the Bobcat compact tractor and its component parts and systems. Refer to the Operation and Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

TABLE OF CONTENTS:

Bobcat CT1025 Compact Tractor Service Manual 7412977 (07-20) – PDF DOWNLOAD

FORWARD 4
SAFETY FIRST 7
FOR SAFETY 8
ALERT SYMBOLS 8
SAFETY TIPS 9
SAFETY GEAR 9
WORK PLACE 9
SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR 10
AVOID FIRES 10
CAUTIONS WHEN HANDLING THE BATTERY 11
CAUTIONS FOR HIGH PRESSURE HOSES 11
USE OF APPROPRIATE TOOLS AND EQUIPMENT 12
HANDLING OF HAZARDOUS MATERIALS 12
HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT 13
PREVENTION OF SCALD 13
DISPOSAL OF ENVIRONMENTAL WASTE 14
CAUTIONS WHEN HANDLING TIRES 14
SAFETY DECALS 15
GENERAL 17
IDENTIFICATION NUMBER 18
TRACTOR SERIAL NUMBER LOCATION 18
ENGINE SERIAL NUMBER LOCATION 18
TRANSMISSION NUMBER 18
DIMENSIONS 19
SPECIFICATIONS 21
POWER FLOW 26
DRIVING SPEED 27
GEAR ARRANGEMENT 27
MAINTENANCE SCHEDULE CHART 29
TIGHTENING TORQUE 31
GENERAL USE SCREWS, BOLTS AND NUTS 31
STUD BOLTS 31
AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS 32
UNIT CONVERSION TABLE 33
ENGINE 35
GENERAL INFORMATION 38
ENGINE VIEWS 38
ENGINE IDENTIFICATION 38
SPECIFICATIONS 39
ENGINE DIMENSIONS 39
GENERAL SPECIFICATIONS 40
SERVICE SPECIFICATIONS 41
CYLINDER HEAD 41
VALVES 41
VALVE SPRINGS 41
VALVE ROCKER ARMS 42
CAMSHAFT 42
PISTON RINGS 42
PISTONS 43
CRANKSHAFT 43
FUEL INJECTION NOZZLES 43
INJECTION PUMP 44
OIL PUMP 44
RADIATOR 44
THERMOSTAT 44
FAN BELT 44
TIGHTENING TORQUE 45
STRUCTURE AND FUNCTION 46
BODY AND POWER TRAIN 46
CYLINDER HEAD 46
CYLINDER BLOCK 46
CRANKSHAFT 47
PISTON AND PISTON RINGS 47
CONNECTING RODS 48
CAMSHAFT AND FUEL CAMSHAFT 48
ROCKER ARM ASSEMBLY 49
INLET AND EXHAUST VALVES 49
TIMING GEARS 49
FLYWHEEL 50
MLS CYLINDER HEAD GASKET 50
LUBRICATION SYSTEM 51
ENGINE OIL FLOW 52
RELIEF VALVE 53
BY-PASS VALVE 53
OIL PRESSURE SWITCH 53
Cooling System 54
OIL PUMP 54
WATER PUMP 55
THERMOSTAT 55
THERMOSTAT 56
RADIATOR 56
FUEL SYSTEM 57
FLOW OF FUEL 57
FUEL FILTER AND BLEEDING 57
BLEEDING THE FUEL SYSTEM 57
FUEL FEED PUMP 58
FUEL INJECTION PUMP 58
INTAKE AND EXHAUST SYSTEM 62
FLOW OF INTAKE AIR AND EXHAUST GAS 62
AIR CLEANER 62
MUFFLER 62
PCV VALVE 63
GOVERNOR SYSTEM 64
DISASSEMBLED VIEW 64
BASIC PRINCIPLE OF GOVERNOR SYSTEM 65
OPERATION OF GOVERNOR 66
INTAKE AND EXHAUST SYSTEM 67
FLOW OF INTAKE AIR AND EXHAUST GAS 67
AIR CLEANER 67
MUFFLER 67
NTE CONTROLLER & SENSORS 68
NTE CONTROLLER 68
PCV VALVE 68
SENSORS 70
TROUBLESHOOTING 72
INSPECTION AND ADJUSTMENT 74
FAN BELT TENSION ADJUSTMENT 74
MEASURING THE PISTON COMPRESSION PRESSURE 74
CHECKING AND ADJUSTING THE INJECTION TIMING 75
ENGINE OIL PRESSURE 76
INJECTION NOZZLE INSPECTION 77
BUBBLE TEST FOR RADIATOR 77
INTAKE AND EXHAUST VALVES 78
CLEARANCE ADJUSTMENT 78
VALVE SPRING INSPECTION (LENGTH, TENSION AND SQUARENESS) 79
VALVE SPRING SQUARENESS (TILT) 79
ROCKER ARM ASSEMBLY CHECK 80
CYLINDER HEAD CHECK 80
CYLINDER HEAD SURFACE FLATNESS 80
CYLINDER HEAD VALVE RECESS 81
PISTON CHECK 82
PISTON PIN BORE 82
CLEARANCE BETWEEN PISTON PIN AND BUSHING 82
PISTON RING END GAP 83
PISTON RING CLEARANCE 83
CRANKSHAFT CHECK 84
CRANKSHAFT DEFLECTION 84
OIL CLEARANCE BETWEEN CRANKSHAFT JOURNAL AND BEARING 1 84
OIL CLEARANCE BETWEEN CRANKSHAFT JOURNAL AND BEARING 2 85
OIL CLEARANCE BETWEEN CRANK PIN AND CONNECTING ROD BIG END BEARING 85
TIMING GEAR 86
TIMING GEAR SETTING 86
TIMING GEAR BACKLASH 86
IDLE GEAR SIDE CLEARANCE 87
VALVE CAMSHAFT GEAR SIDE CLEARANCE 87
IDLE GEAR OIL CLEARANCE MEASUREMENT 88
VALVE CAMSHAFT OIL CLEARANCE MEASUREMENT 88
VALVE CAMSHAFT DEFLECTION CHECK 89
VALVE CAM HEIGHT MEASUREMENT 89
FLYWHEEL DEFLECTION AND CRANKSHAFT END PLAY CHECK 90
OIL PUMP CHECK 90
DISASSEMBLY, SERVICE AND ASSEMBLY 91
ENGINE REMOVAL 91
CYLINDER HEAD 97
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 97
FUEL INJECTION PUMP 99
SPEED CONTROL LEVER PLATE AND GOVERNOR SPRING 100
FUEL CAMSHAFT (GEARCASE) 101
VALVE CAMSHAFT 103
IDLE GEAR SHAFT, OIL PUMP AND OIL PAN 104
PISTON, FLYWHEEL AND CRANKSHAFT 105
ROCKER ARM 109
INTAKE AND EXHAUST VALVES 109
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 109
INJECTION NOZZLE 110
PISTON ASSEMBLY 111
THERMOSTAT 112
WATER PUMP 113
MAIN BEARING CASE ASSEMBLY 114
INJECTION PUMP GEAR ASSEMBLY (FUEL CAMSHAFT GEAR) 115
ENGINE OIL RELIEF VALVE 115
ENGINE EXPLODED VIEW 116
CYLINDER BLOCK 116
OIL PAN 117
CYLINDER HEAD 118
GEARCASE 119
MAINBEARING CASE 120
VALVE ROCKER ARM 121
CYLINDER HEAD COVER 122
CAMSHAFT 123
PISTON & CRANKSHAFT 124
FLYWHEEL 125
NOZZLE, HOLDER 126
FUEL CAMSHAFT 127
SPEED CONTROL PLATE 128
ENGINE STOP LEVER 129
GOVERNOR 130
WATER PUMP AND THERMOSTAT HOUSING 131
Alternator 132
MAINFOLD 133
ECU & SENSOR 134
TRANSMISSION 135
SPECIFICATIONS 136
GENERAL SPECIFICATIONS 136
TIGHTENING TORQUE FOR MAJOR COMPONENTS 136
SEALANT AND ADHESIVE SPECIFICATIONS 137
STRUCTURE AND OPERATING PRINCIPLE 138
MAIN GEAR SHIFT & SHUTTLE SYSTEM 139
RANGE SHIFT SECTION 140
PTO 141
PTO CLUTCH PACK 144
CALCULATION FOR REAR PTO AND MID PTO 144
FRONT WHEEL DRIVE 145
TOUBLESHOOTING 147
EXPLODED VIEW OF TRANSMISSION 148
HI-LOW GEAR 148
BEVEL PINOIN GEAR 149
PTO GEAR 150
4WD DRIVE 151
4WD JOINT 152
SERVICING 153
TRANSMISSION REMOVAL 153
FWD CASE REMOVAL 165
TRANSMISSION CASE DISASSEMBLY 170
PTO DRIVE SECTION DISASSEMBLY 176
PTO CLUTCH ASSEMBLY DISASSEMBLY 182
HST 185
SPECIFICATIONS 186
GENERAL 186
HST 186
MAJOR TIGHTENING TORQUE 186
OPERATING PRINCIPLE 187
STRUCTURE AND FUNCTION 189
POWER TRAIN 189
HST COMPONENTS 190
MAJOR HST COMPONENT STRUCTURE AND FUNCTION 191
CIRCUIT DIAGRAM 191
PUMP, MOTOR AND SWASH PLATE 192
CHARGE RELIEF VALVE 193
HIGH PRESSURE RELIEF VALVE 194
OPERATION OF HST 195
NEUTRAL STATUS 195
FORWARD DRIVING 197
REVERSE DRIVING 199
INSPECTION AND ADJUSTMENT 201
HST NEURAL POSITION SETTING 201
HST FORWARD PEDAL TRAVEL ADJUSTMENT 202
PRESSUE TESTING 203
HIGH PRESSURE RELIEF VALVES 203
TROUBLESHOOTING 207
EXPLODED VIEW OF HST 209
MAIN SHAFT JOINT 209
HST PEDAL 210
ASSY, HST 211
SERVICING 212
HST REMOVAL 212
HST COMPONENTS DISASSEMBLY 213
REAR AXLE 217
SPECIFICATIONS 218
TRANSMISSION FLUID 218
TIGHTENING TORQUES 218
OPERATING PRINICPLE 219
POWER TRAIN OF REAR AXLE 219
PRINCIPLE OF DIFFERENTIAL SYSTEM 220
DIFFERENTIAL LOCK SYSTEM 221
TROUBLESHOOTING 223
MEASUREMENT AND ADJUSTMENT 223
BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR 223
PRELOAD OF TAPER ROLLER BEARING IN DIFF 224
BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR 225
TOOTH CONTACT OF SPIRAL BEVEL 225
EXPLODED VIEW OF REAR AXLE 227
REAR DIFFERENTIAL SYSTEM 227
REAR AXLE 228
SERVICING 229
REAR AXLE REMOVAL 229
REAR DIFFERENTIAL SYSTEM REMOVAL 232
REAR DIFFERENTIAL SYSTEM ASSEMBLY DISASSEMBLY 234
BRAKE 237
SPECIFICATIONS 238
BASICE OPERATING PRINCIPLE 238
BASIC PRINCIPLE 238
TROUBLESHOOTING 240
INSPECTION AND ADJUSTMENT 241
BRAKE PEDAL FREE PLAY 241
BRAKE SWITCH SETTING (OPTIONAL) 242
PARKING BRAKE SWITCH ADJUSTMENT 243
BRAKE CAM LEVER FREE PLAY 244
BRAKE COMPONENTS INSPECTION 244
EXPLODED VIEW OF BRAKE 245
BRAKE 245
BRAKE PEDAL 246
SERVICING 247
BRAKE PARTS REMOVAL 247
FRONT AXLE 249
SPECIFICATIONS 250
GENERAL SPECIFICATIONS 250
SEALANT AND ADHESIVE 250
TIGHTENING TORQUE FOR MAJOR COMPONENTS 251
OPERATING PRINCIPLE 252
POWER TRANSFER SYSTEM FOR FRONT AXLE 252
DIFFERENTIAL SYSTEM 253
LOAD TRANSFER 254
TROUBLESHOOTING 255
MEASUREMENT AND ADJUSTMENT 256
TOE-IN 256
BACKLASH FOR SPIRAL BEVEL PINION AND 17 SPIRAL BEVEL GEAR 256
TOOTH CONTACT OF SPIRAL BEVEL GEAR 257
EXPLODED VIEW OF FRONT AXLE 258
FRONT AXLE SUPPORT 258
BEVEL GEAR CASE 259
FRONT AXLE CASE 260
FRONT AXLE 261
SERVICING 262
FRONT AXLE REMOVAL 262
FRONT AXLE DISASSEMBLY AND ASSEMBLY 264
STEERING CYLINDER REMOVAL 264
FRONT AXLE COVER DISASSEMBLY 265
BEVEL GEAR CASE DISASSEMBLY 266
FRONT DIFFERENTIAL SYSTEM DISASSEMBLY 267
BEVEL PINION SHAFT REMOVAL 269
STEERING SYSTEM 271
SPECIFICATIONS 272
STEERING CYLINDER 272
STEERING UNIT 272
TIGHTENING TORQUE FOR MAIN COMPONENTS 272
OPERATING PRINCIPLE 273
HYDRAULIC CIRCUIT FOR STEERING OPERATION 273
OPERATING PRINCIPLE 274
OPERATION 275
STRUCTURE 279
TROUBLESHOOTING 282
INSPECTION AND ADJUSTMENT 283
STEERING RELIEF OPENING PRESSURE 283
RELIEF VALVE PRESSURE ADJUSTMENT 284
EXPLODED VIEW OF STEERING SYSTEM 286
STEERING CYLINDER 286
STEERING & HAND ACCEL 287
POWER STEERING UNIT 288
SERVICING 289
STEERING CYLINDER 289
STEERING UNIT REMOVAL 291
DISASSEMBLY OF POWER STEERING UNIT COMPONENTS 292
INSPECTION 295
INSTALLATION 295
STEERING HYDRAULIC TUBE LOCATION 299
HYDRAULIC SYSTEM 301
SPECIFICATIONS 302
OPERATING PRINCIPLE 303
SCHEMATIC AND CIRCUIT DIAGRAM 303
HYDRAULIC SCHEMATIC AND BASIC OPERATION 303
COMPONENTS 304
OIL FILTER 306
AUXILIARY DOUBLE ACTING VALVE (OPTIONAL) 307
PCV POSITION CONTROL VALVE) 313
MOWER LIFT LINKAGE 320
TROUBLESHOOTING 321
INSPECTION AND ADJUSTMENT 322
MAIN SYSTEM RELIEF VALVE 322
AUX DOUBLE ACTING VALVE PRESSURE (OPTIONAL) 323
FEEDBACK PLATE ADJUSTMENT 323
EXPLODED VIEW OF HYDRAULIC SYSTEM 326
HYD CYLINDER 326
FILTER AND PIPE 327
GEAR PUMP 328
CONTROL VALVE 329
DOUBLE ACTING VALVE 330
REAR HYDRAULIC PIPE (OPTION) 331
FRONT HYDRAULIC PIPE (OPTION) 332
SHUT-OFF VALVE (OPTION) 333
SERVICING 334
HYDRAULIC CYLINDER REMOVAL & DISASSEMBLY 334
DOUBLE ACTING VALVE (OPTIONAL) 336
DISASSEMBLY AND ASSEMBLY 336
DOUBLE ACTING VALVE COMPONENTS REMOVAL AND INSTALLATION 338
GEAR PUMP DISASSEMBLY 341
GEAR PUMP REMOVAL 341
GEAR PUMP DISASSEMBLY 341
PCV (POSITION CONTROL VALVE) DISASSEMBLY AND ASSEMBLY 342
CONTROL VALVE COMPONENTS DISASSEMBLY 344
ASSEMBLY 349
HYDRAULIC SCHEMATIC 351
ELECTRIC SYSTEM 355
SPECIFICATIONS 357
GENERAL INFORMATION 358
SYMBOLS FOR ELECTRIC COMPONENTs 359
WIRING COLOR IDENTIFICATION 360
FUSE 361
INSPECTION 361
CAUSE FOR BLOWN FUSE 361
ELECTRIC DEVICE DIAGNOSIS 362
CHECKING ELECTRIC PARTS 363
FUSE BOX 363
SLOW-BLOW FUSE 363
KEY SWITCH 364
COMBINATION SWITCH 365
FLASHER UNIT 367
5P RELAY 368
RELAY 70 A 369
HAZARD WARNING FLASHER SWITCH 370
GLOW PLUG 370
NTE CONTROLLER 372
ACTUATOR (NTE CONTROL SOLENOID) 377
BAROMETRIC SENSOR 378
PARKING BRAKE MICRO SWITCH 378
BRAKE SWITCH 379
COMPONENTS AND LOCATIONS 380
INSTRUMENT PANEL 380
CIRCUIT DIAGRAM FOR INSTRUMENT PANEL 381
GAUGES AND INDICATORS 382
OIL PRESSURE SWITCH 385
DUAL TEMPERATURE SWITCH 385
FUEL SENDER 386
ALTERNATOR 387
HEAD LAMP 389
TURN SIGNAL LAMP 390
TAIL LAMP 390
TROUBLESHOOTING 391
WHEN THE ENGINE CANNOT BE STARTED 391
WHEN THE SYSTEM IS NOT CHARGED 393
WHEN THE SYSTEM IS NOT PREHEATED AUTOMATICALLY 395
WHEN THE CRUISE SYSTEM CANNOT BE OPERATED (OPTIONAL) 397
WHEN HEAD LAMP CANNOT BE OPERATED 399
TACHOMETER OPERATION WITH THE ENGINE RUNNING 401
FUEL GAUGE OPERATION 402
TEMPERATURE GAUGE OPERATION 404
HOUR METER OPERATION 406
EXPLODED VIEW OF ELECTRIC SYSTEM 407
BONNET ELECTRICAL SYSTEM GROUP 407
BODY ELECTRICAL SYSTEM GROUP 408
WIRE HARNESS GROUP 409
WIRE HARNESS GROUP 410
LIGHT GROUP 411
MISSION ELECTRICAL SYSTEM GROUP 412
FENDER 413
HEAD LAMP 414
ELECTRICAL SCHEMATIC 415
INDEX 416
4WD DRIVE 151
4WD JOINT 152
5P RELAY 368
ACTUATOR (NTE CONTROL SOLENOID) 377
ALERT SYMBOLS 8
ALTERNATOR 132
ALTERNATOR 387
AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS 0
ASSY, HST 211
AUX DOUBLE ACTING VALVE PRESSURE (OPTIONAL) 323
AUX DOUBLE ACTING VALVE PRESSURE (OPTIONAL) 1
AVOID FIRES 10
BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR 223
BACKLASH FOR SPIRAL BEVEL PINION AND 17 SPIRAL BEVEL GEAR 256
BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR 225
BAROMETRIC SENSOR 378
BASIC OPERATING PRINCIPLE 238
BASIC PRINCIPLE 238
BATTERY 358
BEVEL GEARCASE 259
BEVEL PINOIN GEAR 149
BODY AND POWER TRAIN 46
BODY ELECTRICAL SYSTEM GROUP 408
BONNET ELECTRICAL SYSTEM GROUP 407
BRAKE 245
BRAKE CAM LEVER FREEPLAY 244
BRAKE COMPONENTS INSPECTION 244
BRAKE PARTS REMOVAL 247
BRAKE PEDAL 246
BRAKE PEDAL FREEPLAY 241
BRAKE SWITCH 379
BRAKE SWITCH SETTING (OPTIONAL) 242
BRAKING FORCE FORWARD / REVERSE DRIVING 239
BUBBLE TEST FOR RADIATOR 77
CAMSHAFT 123
CAUTIONS FOR HIGH PRESSURE HOSES 11
CAUTIONS WHEN HANDLING THE BATTERY 11
CAUTIONS WHEN HANDLING TIRES 14
CHECKING AND ADJUSTING THE INJECTION TIMING 75
CHECKING ELECTRIC PARTS 363
COMBINATION SWITCH 365
COMPONENTS 304
CONTROL VALVE 329
COOLING SYSTEM 54
CRANKSHAFT CHECK 84
CYLINDER BLOCK 116
CYLINDER HEAD 118
CYLINDER HEAD CHECK 80
CYLINDER HEAD COVER 122
DIFFERENTIAL LOCK SYSTEM 221
DIFFERENTIAL SYSTEM 253
DIMENSIONS 0
DISASSEMBLY, SERVICE AND ASSEMBLY 91
DISPOSAL OF ENVIRONMENTAL WASTE 14
DOUBLE ACTING VALVE 330
DOUBLE ACTING VALVE (OPTIONAL) 336
DRIVING SPEED 0
DUAL TEMPERATURE SWITCH 385
ECU & SENSOR 134
ELECTRIC DEVICE DIAGNOSIS 362
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 97
ENGINE COMPONENT DISASSEMBLY AND ASSEMBLY 109
ENGINE DIMENSIONS 39
ENGINE EXPLODED VIEW 116
ENGINE IDENTIFICATION 38
ENGINE OIL PRESSURE 76
ENGINE REMOVAL 91
ENGINE SERIAL NUMBER LOCATION 0
ENGINE STOP LEVER 129
ENGINE VIEWS 38
EXPLODED VIEW OF BRAKE 245
EXPLODED VIEW OF ELECTRIC SYSTEM 407
EXPLODED VIEW OF FRONT AXLE 258
EXPLODED VIEW OF HST 209
EXPLODED VIEW OF HYDRAULIC SYSTEM 326
EXPLODED VIEW OF REAR AXLE 227
EXPLODED VIEW OF STEERING SYSTEM 286
EXPLODED VIEW OF TRANSMISSION 148
FAN BELT TENSION ADJUSTMENT 74
FEEDBACK PLATE ADJUSTMENT 323
FENDER 413
FILTER AND PIPE 327
FLASHER UNIT 367
FLYWHEEL 125
FLYWHEEL DEFLECTION AND CRANKSHAFT END PLAY CHECK 90
FOR SAFETY 8
FRONT AXLE 261
FRONT AXLE CASE 260
FRONT AXLE DISASSEMBLY AND ASSEMBLY 264
FRONT AXLE REMOVAL 262
FRONT AXLE SUPPORT 258
FRONT HYDRAULIC PIPE (OPTION) 332
FRONT WHEEL DRIVE 145
FUEL CAMSHAFT 127
FUEL GAUGE OPERATION 402
FUEL SENDER 386
FUEL SYSTEM 57
FUSE 361
FUSE BOX 363
FWD CASE REMOVAL 165
GEAR ARRANGEMENT 0
GEARCASE 119
GEAR PUMP 328
GEAR PUMP DISASSEMBLY 341
GENERAL 186
GENERAL INFORMATION 38
GENERAL INFORMATION 358
GENERAL SPECIFICATIONS 40
GENERAL SPECIFICATIONS 136
GENERAL SPECIFICATIONS 250
GENERAL USE SCREWS, BOLTS AND NUTS 0
GLOW PLUG 370
GOVERNOR 130
GOVERNOR SYSTEM 64
HANDLING OF HAZARDOUS MATERIALS 12
HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT 13
HAZARD WARNING FLASHER SWITCH 370
HEAD LAMP 389
HEAD LAMP 414
HI-LOW GEAR 148
HOUR METER OPERATION 406
HST 186
HST COMPONENTS 190
HST COMPONENTS DISASSEMBLY 213
HST FORWARD PEDAL TRAVEL ADJUSTMENT 202
HST NEURAL POSITION SETTING 201
HST PEDAL 210
HST REMOVAL 212
HYD CYLINDER 326
HYDRAULIC CIRCUIT FOR STEERING OPERATION 273
HYDRAULIC CYLINDER REMOVAL & DISASSEMBLY 334
IDENTIFICATION NUMBER 0
INJECTION NOZZLE INSPECTION 77
INSPECTION AND ADJUSTMENT 241
INSPECTION AND ADJUSTMENT 283
INSPECTION AND ADJUSTMENT 74
INSPECTION AND ADJUSTMENT 201
INSPECTION AND ADJUSTMENT 322
INSTRUMENT PANEL 380
INTAKE AND EXHAUST SYSTEM 62
INTAKE AND EXHAUST SYSTEM 67
INTAKE AND EXHAUST VALVES 78
KEY SWITCH 364
LIGHT GROUP 411
LOAD TRANSFER 254
LUBRICATION SYSTEM 51
MAINBEARING CASE 120
MAINFOLD 133
MAIN GEAR SHIFT & SHUTTLE SYSTEM 139
MAIN SHAFT JOINT 209
MAIN SYSTEM RELIEF VALVE 322
MAINTENANCE SCHEDULE CHART 0
MAJOR HST COMPONENT STRUCTURE AND FUNCTION 191
MAJOR TIGHTENING TORQUE 186
MEASUREMENT AND ADJUSTMENT 223
MEASUREMENT AND ADJUSTMENT 256
MEASURING THE PISTON COMPRESSION PRESSURE 74
MISSION ELECTRICAL SYSTEM GROUP 412
NOZZLE, HOLDER 126
NTE CONTROLLER 372
NTE CONTROLLER & SENSORS 68
OIL PAN 117
OIL PRESSURE SWITCH 385
OIL PUMP CHECK 90
OPERATING PRINCIPLE 187
OPERATING PRINCIPLE 219
OPERATING PRINCIPLE 252
OPERATING PRINCIPLE 273
OPERATING PRINCIPLE 303
OPERATING PRINCIPLE 274
OPERATION OF HST 195
PARKING BRAKE MICRO SWITCH 378
PARKING BRAKE SWITCH ADJUSTMENT 243
PCV (POSITION CONTROL VALVE) DISASSEMBLY AND ASSEMBLY 342
PISTON CHECK 82
PISTON & CRANKSHAFT 124
POWER FLOW 0
POWER STEERING UNIT 288
POWER TRAIN 189
POWER TRAIN OF REAR AXLE 219
POWER TRANSFER SYSTEM FOR FRONT AXLE 252
PRELOAD OF TAPER ROLLER BEARING IN DIFF 224
PRESSUE TESTING 203
PREVENTION OF SCALD 13
PRINCIPLE OF DIFFERENTIAL SYSTEM 220
PTO 141
PTO CLUTCH ASSEMBLY DISASSEMBLY 182
PTO DRIVE SECTION DISASSEMBLY 176
PTO GEAR 150
RANGE SHIFT SECTION 140
REAR AXLE 228
REAR AXLE REMOVAL 229
REAR DIFFERENTIAL SYSTEM 227
REAR DIFFERENTIAL SYSTEM ASSEMBLY DISASSEMBLY 234
REAR DIFFERENTIAL SYSTEM REMOVAL 232
REAR HYDRAULIC PIPE (OPTION) 331
RELAY 70 A 369
RELIEF VALVE PRESSURE ADJUSTMENT 284
ROCKER ARM ASSEMBLY CHECK 80
SAFETY DECALS 15
SAFETY GEAR 9
SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR 10
SAFETY TIPS 9
SCHEMATIC AND CIRCUIT DIAGRAM 303
SEALANT AND ADHESIVE 250
SEALANT AND ADHESIVE SPECIFICATIONS 137
SERVICE SPECIFICATIONS 41
SERVICING 212
SERVICING 153
SERVICING 229
SERVICING 247
SERVICING 262
SERVICING 289
SHUT-OFF VALVE (OPTION) 333
SERVICING 334
SLOW-BLOW FUSE 363
SPECIFICATIONS 0
SPECIFICATIONS 39
SPECIFICATIONS 136
SPECIFICATIONS 186
SPECIFICATIONS 218
SPECIFICATIONS 238
SPECIFICATIONS 250
SPECIFICATIONS 272
SPECIFICATIONS 302
SPECIFICATIONS 357
SPEED CONTROL PLATE 128
STEERING CYLINDER 286
STEERING CYLINDER 272
STEERING CYLINDER 289
STEERING & HAND Speed Control 287
STEERING HYDRAULIC TUBE LOCATION 299
STEERING RELIEF OPENING PRESSURE 283
STEERING UNIT 272
STEERING UNIT REMOVAL 291
STRUCTURE 279
STRUCTURE AND FUNCTION 46
STRUCTURE AND FUNCTION 189
STRUCTURE AND OPERATING PRINCIPLE 138
STUD BOLTS 0
SYMBOLS FOR ELECTRIC COMPONENTS 359
TACHOMETER OPERATION WITH THE ENGINE RUNNING 401
TAIL LAMP 390
TEMPERATURE GAUGE OPERATION 404
TIGHTENING TORQUE 0
TIGHTENING TORQUE FOR MAIN COMPONENTS 272
TIGHTENING TORQUE FOR MAJOR COMPONENTS 136
TIGHTENING TORQUE FOR MAJOR COMPONENTS 251
TIGHTENING TORQUES 218
TIMING GEAR 86
TOE-IN 256
TOOTH CONTACT OF SPIRAL BEVEL 225
TOOTH CONTACT OF SPIRAL BEVEL GEAR 257
TRACTOR SERIAL NUMBER LOCATION 0
TRANSMISSION CASE DISASSEMBLY 170
TRANSMISSION FLUID 218
TRANSMISSION NUMBER 0
TRANSMISSION REMOVAL 153
TROUBLESHOOTING 72
TROUBLESHOOTING 147
TROUBLESHOOTING 223
TROUBLESHOOTING 321
TROUBLESHOOTING 207
TROUBLESHOOTING 240
TROUBLESHOOTING 255
TROUBLESHOOTING 282
TROUBLESHOOTING 391
TURN SIGNAL LAMP 390
UNIT CONVERSION TABLE 0
USE OF APPROPRIATE TOOLS AND EQUIPMENT 12
VALVE ROCKER ARM 121
WATER PUMP AND THERMOSTAT HOUSING 131
WHEN HEAD LAMP CANNOT BE OPERATED 399
WHEN THE CRUISE SYSTEM CANNOT BE OPERATED (OPTIONAL) 397
WHEN THE ENGINE CANNOT BE STARTED 391
WHEN THE SYSTEM IS NOT CHARGED 393
WHEN THE SYSTEM IS NOT PREHEATED AUTOMATICALLY 395
WIRE HARNESS GROUP 409
WIRE HARNESS GROUP 410
WIRING COLOR IDENTIFICATION 360
WORK PLACE 9

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