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Bobcat CT2035 CT2040 2000 Series Compact Tractor Service Manual 7398896 (12-19) -PDF DOWNLOAD
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Bobcat CT2035 CT2040 2000 Series Compact Tractor Service Manual 7398896 (12-19) -PDF DOWNLOAD
(CT2035) S/N B4ZF11001 & Above
(CT2040) S/N B4ZG11001 & Above
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Description
Bobcat CT2035 CT2040 2000 Series Compact Tractor Service Manual 7398896 (12-19) -PDF DOWNLOAD
FILE DETAILS:
Bobcat CT2035 CT2040 2000 Series Compact Tractor Service Manual 7398896 (12-19) -PDF DOWNLOAD
Language : English
Pages : 450
Downloadable : Yes
File Type : PDF
Size:40.6 MB
DESCRIPTION:
Bobcat CT2035 CT2040 2000 Series Compact Tractor Service Manual 7398896 (12-19) -PDF DOWNLOAD
(CT2035) S/N B4ZF11001 & Above
(CT2040) S/N B4ZG11001 & Above
FORWARD
This manual is for the Bobcat® compact tractor mechanic. It provides necessary servicing and adjustment procedures for the Bobcat compact tractor and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.
TABLE OF CONTENTS:
Bobcat CT2035 CT2040 2000 Series Compact Tractor Service Manual 7398896 (12-19) -PDF DOWNLOAD
FORWARD 3
TABLE OF CONTENTS 5
SAFETY FIRST 7
FOR SAFETY 8
ALERT SYMBOLS 8
SAFETY TIPS 9
SAFETY GEAR 9
WORK PLACE 9
SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR 10
AVOID FIRES 10
CAUTIONS WHEN HANDLING THE BATTERY 11
CAUTIONS FOR HIGH PRESSURE HOSES 11
USE OF APPROPRIATE TOOLS AND EQUIPMENT 12
HANDLING OF HAZARDOUS MATERIALS 12
HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT 13
PREVENTION OF SCALD 13
DISPOSAL OF ENVIRONMENTAL WASTE 14
CAUTIONS WHEN HANDLING TIRES 14
SAFETY DECALS 15
GENERAL 17
DESCRIPTION FOR SYMBOLS AND ABBREVIATIONS 19
TRACTOR EXTERIOR VIEW 20
IDENTIFICATION NUMBER 20
ENGINE SERIAL NUMBER 21
TRANSMISSION SERIAL NUMBER 21
DIMENSIONS 22
SPECIFICATIONS 24
DRIVING SPEED 30
ARRANGEMENT OF MAIN SHIFT GEAR AND REAR AXLE GEARS 32
MAINTENANCE 34
LUBRICATION LIST 36
TIGHTENING TORQUE 37
GENERAL USE SCREWS, BOLTS, AND NUTS 37
STUD BOLTS 37
AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS 38
SPRING PIN AND SNAP RING INSTALLATION 39
SPRING PIN TYPE 39
SNAP RING INSTALLATION 39
UNIT CONVERSION TABLE 40
ENGINE 41
ENGINE IDENTIFICATION 44
ENGINE DECAL (A) 44
ENGINE NUMBER (B) 44
SPECIFICATIONS 45
GENERAL SPECIFICATIONS 45
ENGINE PERFORMANCE CURVE 46
OPERATING PRINCIPLE 51
BODY AND POWER TRAIN SYSTEM 51
LUBRICATING SYSTEM 55
COOLING SYSTEM 59
FUEL FLOW ROUTE 62
FUEL SYSTEM 62
FUEL FILTER 63
BLEEDING THE FUEL SYSTEM 63
FUEL FEED PUMP 63
FUEL INJECTION PUMP 64
INJECTION NOZZLE 66
GOVERNOR AND STOP SYSTEM 67
Basic principle of governor system 67
Operation of Governor 68
PCV VALVE 69
TROUBLESHOOTING 70
MEASUREMENT AND ADJUSTMENT 72
FAN BELT 72
PISTON COMPRESSION PRESSURE MEASUREMENT 72
VALVE CLEARANCE 73
VALVE LIFT (DEFLECTION AND WORN CONDITION OF VALVE CAM, TAPPET, PUSH ROD, ROCKER ARM, ETC ) 73
INJECTION TIMING MEASUREMENT AND ADJUSTMENT 74
OIL PRESSURE MEASUREMENT 75
BUBBLE TEST FOR RADIATOR 76
INJECTION NOZZLE INSPECTION 76
EXPLODED VIEW 77
CYLINDER BLOCK 77
OIL PAN 78
CYLINDER HEAD 79
GEARCASE 80
MAIN BEARING CASE 81
VALVE ROCKER ARM 82
CYLINDER HEAD COVER 83
CAMSHAFT 84
PISTON CRANKSHAFT 85
FLYWHEEL 86
NOZZLE HOLDER 87
FUEL CAMSHAFT 88
SPEED CONTROL PLATE 89
ENGINE STOP LEVER 90
GOVERNOR 91
WATER PUMP 92
WATER HOSE 93
ALTERNATOR 94
MANIFOLD 95
ENGINE DISASSEMBLY AND SERVICING 96
PCV VALVE 96
HEAD COVER INSTALLATION 96
GLOW PLUG AND FUEL OVERFLOW PIPE 97
HEAT SEAL REMOVAL 97
ROCKER ARM ASSEMBLY 98
REMOVAL AND INSTALLATION 98
ROCKER ARM ASSEMBLY CHECK 99
CYLINDER HEAD 100
CYLINDER HEAD REMOVAL 100
CYLINDER HEAD INSTALLATION 101
CYLINDER HEAD SURFACE FLATNESS CHECK 101
INTAKE AND EXHAUST VALVES 102
VALVE REMOVAL 102
VALVE INSTALLATION 102
VALVE RECESS CHECK 102
VALVE SEAT CHECK 102
VALVE SPRING CHECK 103
VALVE SPRING SQUARENESS (TILT) 103
INJECTION PUMP 104
INJECTION PUMP REMOVAL 104
INJECTION PUMP INSTALLATION 104
INJECTION PUMP DISASSEMBLY 105
NOZZLE HOLDER DISASSEMBLY 105
GOVERNOR SPRING AND STOP SOLENOID 106
Gearcase 107
IDLE GEAR AND CRANK GEAR 108
VALVE CAMSHAFT 109
FUEL CAMSHAFT 109
CRANK GEARS AND SHAFTS CHECK 110
TIMING GEAR BACKLASH 110
IDLE GEAR SIDE CLEARANCE 110
VALVE CAMSHAFT GEAR SIDE CLEARANCE 110
FUEL CAMSHAFT GEAR SIDE CLEARANCE 110
IDLE GEAR OIL CLEARANCE MEASUREMENT 111
IDLE GEAR BUSHING REPLACEMENT 111
VALVE CAMSHAFT OIL CLEARANCE MEASUREMENT 111
PISTON AND CONNECTING ROD 112
VALVE CAMSHAFT DEFLECTION CHECK 112
VALVE CAM HEIGHT MEASUREMENT 112
PISTON AND CONNECTING ROD CHECK 114
PISTON PIN BORE 114
PISTON PIN AND BUSHING CLEARANCE 114
PISTON PIN BUSHING REPLACEMENT 114
PISTON RING MEASUREMENT 115
PISTON RING END GAP 115
PISTON RING CLEARANCE 115
CRANKSHAFT AND FLYWHEEL 116
METAL JOURNAL BEARINGS 120
FLYWHEEL AND CRANKSHAFT CHECK 121
FLYWHEEL DEFLECTION AND CRANKSHAFT END PLAY 121
CRANKSHAFT DEFLECTION 121
CRANKSHAFT JOURNAL AND BEARING 1 OIL CLEARANCE 121
CRANKSHAFT METAL BEARING 1 REPLACEMENT 122
CRANKSHAFT JOURNAL AND BEARING 2 OIL CLEARANCE 122
CYLINDER BORE CHECK 123
CRANK PIN AND CONNECTING ROD BEARING 2 OIL CLEARANCE 123
OIL PUMP, OIL FILTER, RELIEF VALVE AND OIL STRAINER 124
RELIEF VALVE OF ENGINE OIL 124
OIL PUMP CHECK 124
THERMOSTAT 125
WATER PUMP 126
TRANSMISSION 127
SPECIFICATIONS 128
GENERAL SPECIFICATIONS 128
TIGHTENING TORQUE FOR MAJOR COMPONENTS 128
SEALANT AND ADHESIVE SPECIFICATIONS 129
STRUCTURE AND OPERATING PRINCIPLE 130
MAIN GEAR SHIFT SECTION 130
OPERATING PRINCIPLE OF SYNCHRONIZER 131
RANGE SHIFT SECTION 132
PTO GEAR SHIFT SECTION 133
FRONT WHEEL DRIVE SECTION 134
INSPECTION AND ADJUSTMENT 135
SYNCHRONIZER GEAR INSPECTION 135
TROUBLESHOOTING 136
EXPLODED VIEW 137
FRONT DRIVE SYSTEM 137
RANGE FORK 138
PTO SHIFT FORK 139
FRONT DRIVE FORK 140
PTO SHAFT 141
MAIN SHAFT 142
HST PROPER SHAFT 143
RANGE SHAFT 144
PTO DRIVE SHAFT 145
DISASSEMBLY, SERVICE AND ASSEMBLY 146
TRANSMISSION CASE MAIN SHIFT, RANGE SHIFT SECTION DISASSEMBLY 146
FRONT WHEEL DRIVE SECTION DISASSEMBLY 151
TRANSMISSION CASE SHIFT SECTION ASSEMBLY 152
PTO SHAFT DISASSEMBLY 155
HST [HST MODEL] 157
SPECIFICATIONS 158
GENERAL SPECIFICATIONS 158
HST 158
MAJOR TIGHTENING TORQUE 158
HST STRUCTURE & COMPONENTS 159
EXTERIOR 159
COMPONENTS 160
OPERATING PRINCIPLE 162
STRUCTURE AND FUNCTION OF HST 162
BASIC PRINCIPLE OF HST 163
FUNCTION HST CHARGE PUMP 164
CHARGE RELIEF VALVE 165
HIGH PRESSURE RELIEF VALVE 166
OPERATION OF HST 167
NEUTRAL STATUS 167
FORWARD DRIVING 168
REVERSE DRIVING 169
TROUBLESHOOTING 170
MEASUREMENT AND ADJUSTMENT 171
CHARGE RELIEF VALVE PRESSURE CHECK 171
HP RELIEF VALVE PRESSURE CHECK 172
HST PEDAL LINK ADJUSTMENT 174
HST PEDAL ADJUSTMENT 174
HST NEUTRAL POSITION ADJUSTMENT 174
CRUISE MAGNETIC CLEARANCE
ADJUSTMENT (OPTIONAL) 175
BLEEDING AIR FROM HST COMPONENT 175
EXPLODED VIEW 176
TRANSMISSION CASE 176
HST ASSY 177
HST EXTERNAL HYDRAULIC LINE 178
HST PEDAL 179
CRUISE (OPTIONAL) 180
HST CONTROL 181
SERVICING 182
HST DISASSEMBLY AND ASSEMBLY 182
HST COMPONENTS DISASSEMBLY AND ASSEMBLY 182
REAR AXLE 187
SPECIFICATIONS 189
TRANSMISSION FLUID 189
TIGHTENING TORQUES 189
OPERATING PRINCIPLE 190
PRINCIPLE OF DIFFERENTIAL SYSTEM 191
TROUBLESHOOTING 192
INSPECTION AND ADJUSTMENT 193
BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR 193
PRELOAD OF TAPER ROLLER BEARING IN DIFF 193
BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR 194
TOOTH CONTACT OF SPIRAL BEVEL 195
EXPLODED VIEW 197
SPIRAL BEVEL GEAR 197
REAR DIFFERENTIAL SYSTEM 198
DIFFERENTIALl LOCK FORK 199
REAR AXLE 200
DISASSEMBLY, SERVICING AND ASSEMBLY 201
REAR AXLE COMPONENTS 201
REAR DIFFERENTIAL DISASSEMBLY 204
REAR DIFFERENTIAL SYSTEM
COMPONENTS DISASSEMBLY 206
REAR DIFFERENTIAL SYSTEM ASSEMBLY 207
REAR DIFFERENTIAL INSTALLATION 209
BRAKE 211
SPECIFICATIONS 212
GENERAL SPECIFICATION 212
STRUCTURE AND OPERATION PRINCIPLE 213
TROUBLESHOOTING 217
INSPECTION AND ADJUSTMENT 218
BRAKE PEDAL FREE PLAY 218
CLEARANCE OF BRAKE LAMP SWITCH 219
BRAKE PEDAL STOPPER 219
BRAKE COMPONENTS INSPECTION 219
BRAKE DISC 219
BRAKE PLATE 219
CAM PLATE 220
CAM PLATE AND STEEL BALL 220
EXPLODED VIEW 221
BRAKE PEDAL 221
DISASSEMBLY, SERVICING AND ASSEMBLY 222
BRAKE SECTION DISASSEMBLY AND ASSEMBLY 222
FRONT AXLE 225
SPECIFICATIONS 226
GENERAL SPECIFICATIONS 226
SEALANT AND ADHESIVE 226
TIGHTENING TORQUE FOR MAJOR COMPONENTS 227
STRUCTURE AND OPERATING PRINCIPLE 228
POWER TRANSFER SYSTEM FOR FRONT AXLE 228
DIFFERENTIAL SYSTEM 230
LOAD TRANSFER 231
TROUBLESHOOTING 232
INSPECTION AND ADJUSTMENT 233
TOE-IN 233
STEERING ANGLE 233
SWAY RESISTANCE 234
PRELOAD OF TAPER ROLLER BEARING ON SPIRAL BEVEL PINION SHAFT 234
BACKLASH FOR DIFFERENTIAL PINION AND DIFFERENTIAL SIDE GEAR 235
BACKLASH FOR SPIRAL BEVEL PINION AND 23 SPIRAL BEVEL GEAR 235
TOOTH CONTACT OF SPIRAL BEVEL GEAR 236
TOOTH CONTACT FOR UPPER BEVEL GEARS AND FINAL DRIVE BEVEL GEARS 238
EXPLODED VIEW 239
FRONT DIFFERENTIAL 239
FRONT AXLE CASE 240
FRONT AXLE 241
FRONT AXLE BRACKET 242
BEVEL PINION SHAFT 243
DIFF GEAR SHAFT 244
DISASSEMBLY, SERVICE AND ASSEMBLY 245
FRONT AXLE OIL SEAL REPLACEMENT 245
BEVEL Gearcase AND FRONT AXLE CASE DISASSEMBLY AND ASSEMBLY 248
FRONT DIFFERENTIAL SYSTEM REMOVAL AND INSTALLATION 251
FRONT DIFFERENTIAL SYSTEM DISASSEMBLY AND ASSEMBLY COMPONENTS 256
STEERING SYSTEM 259
SPECIFICATIONS AND TIGHTENING TORQUE 261
SPECIFICATIONS FOR STEERING SYSTEM 261
TIGHTENING TORQUE FOR MAJOR COMPONENTS 261
HYDRAULIC PUMP 261
POWER STEERING UNIT 261
STEERING CYLINDER 261
OPERATING DIAGRAM 262
STRUCTURE AND OPERATING PRINCIPLE 262
STEERING UNIT 264
OPERATING PRINCIPLE 264
STRUCTURE AND SPECIFICATIONS 265
OPERATING PRINCIPLE OF STEERING SYSTEM 266
STRUCTURE AND OPERATING PRINCIPLE 270
TROUBLESHOOTING 271
INSPECTION AND ADJUSTMENT 272
EXPLODED VIEW 273
STEERING CYLINDER 273
POWER STEERING CYLINDER 274
STEERING COLUMN 275
DISASSEMBLY, SERVICE AND ASSEMBLY 276
STEERING UNIT (ORBITROL UNIT) COMPONENTS DISASSEMBLY 278
STEERING UNIT COMPONENTS ASSEMBLY 280
STEERING CYLINDER REMOVAL 283
RELIEF VALVE DISASSEMBLY AND ASSEMBLY 283
HYDRAULIC SYSTEM 285
SPECIFICATIONS 287
GENERAL SPECIFICATIONS 287
TIGHTENING TORQUE 288
STRUCTURE AND OPERATING PRINCIPLE 289
COMPONENT ARRANGEMENT 289
OPERATING PRINCIPLE 291
OPERATING DIAGRAM 291
IMPLEMENT SECTION 292
MAIN SECTION 293
HYDRAULIC FILTER 294
HST FILTER [HST MODEL] 294
COMPONENTS 294
GEAR PUMP 295
REAR AUX VALVE (REMOTE HYDRAULIC VALVE) 296
LIFT CONTROL VALVE (PCV VALVE) 298
HYDRAULIC BLOCK 301
LOADER JOYSTICK VALVE 303
OIL COOLER [HST MODEL] 304
HYDRAULIC LIFT CYLINDER 305
TROUBLESHOOTING 307
INSPECTION AND ADJUSTMENT 308
LEVER SETTING OF HYDRAULIC LIFT CYLINDER 309
PRE-INSPECTION 309
ADJUSTING THE POSITION CONTROL LEVER 310
SETTING THE JOYSTICK LEVER 311
HYD CYLINDER 312
EXPLODED VIEW 312
LIFT CONTROL VALVE 313
HYDRAULIC 1 314
HYDRAULIC 2 315
EXTERNAL HYDRAULIC VALVE 316
HYDRAULIC BLOCK (T3) 317
SUCTION PIPE GROUP (T4) 318
GEAR PUMP 319
DISASSEMBLY, SERVICE AND ASSEMBLY 320
DISASSEMBLY OF GEAR PUMP 321
GEAR PUMP ASSEMBLY
Components Assemby 323
AUX HYDRAULIC VALVE (DOUBLE ACTING VALVE) 325
HYDRAULIC CYLINDER 326
HYDRAULIC CYLINDER ASSEMBLY DISASSEMBLY 327
HYDRAULIC CYLINDER ASSEMBLY REASSEMBLY 330
LIFT CONTROL VALVE 331
FLOW CONTROL VALVE 333
RELIEF VALVE 333
HYDRAULIC BLOCK 334
HYDRAULIC BLOCK ASSEMBLY
COMPONENTS DISASSEMBLY 334
LOADER JOYSTICK VALVE 335
REMOVAL 335
DISASSEMBLY 336
ELECTRIC SYSTEM
AND DIAGNOSIS 341
SPECIFICATIONS 343
WIRING IDENTIFICATION 344
CROSS SECTIONAL AREA OF WIRING 345
SYMBOLS FOR ELECTRIC COMPONENTS 345
FUSE 346
INSPECTION 346
CAUSE FOR BLOWN FUSE 346
ELECTRIC DEVICE DIAGNOSIS 347
OPERATING PRINCIPLE 348
WHEN IGNITION SWITCH IS TURNED TO “ACC” POSITION 350
OPERATING PRINCIPLE OF PREHEAT 352
WHEN IGNITION SWITCH IS TURNED TO “ST” POSITION 354
CHARGE WARNING LAMP OPERATION 356
ECU OPERATION 357
ELECTRIC COMPONENTS 358
SLOW-BLOW FUSE 359
IGNITION SWITCH 360
IGNITION SWITCH OPERATION 360
KEY SWITCH TEST 360
START MOTOR 361
ALTERNATOR 361
COMBINATION SWITCH 362
FLASHER UNIT 364
GLOW RELAY 365
FUSE & RELAY BOX 365
5P RELAY 365
GLOW PLUG 367
MICRO 5P RELAY 367
MICRO 4P RELAY 367
COOLANT TEMPERATURE SENSOR 368
ENGINE STOP SOLENOID 369
ENGINE OIL PRESSURE SWITCH 370
PICKUP SENSOR 370
FUEL SENDER 371
HAZARD WARNING LAMP SWITCH 372
SENSORS AND RELAYS 373
CRANKSHAFT WHEEL SENSOR 373
WATER-IN-FUEL SENSOR 374
BRAKE SWITCH 375
PARKING BRAKE MICRO SWITCH 376
SAFETY START SWITCH 376
ONE SIDE BRAKE SWITCH 377
PTO SAFETY SWITCH 378
SWITCHS 378
CRUISE SWITCH [HST MODEL: OPTIONAL] 378
LINKED PEDAL SWITCH 379
PREHEAT CONTROLLER 380
SEAT SWITCH 385
INSTRUMENT PANEL 386
SYBOMLS AND COMPONENTS 386
CONNECTOR 387
GAUGES AND INDICATORS 388
LAMPS 392
HEADLAMP 392
FRONT COMBINATION LAMP 393
WORK LAMP 393
REAR COMBINATION LAMP 394
TROUBLESHOOTING 395
WHEN THE ENGINE CANNOT BE STARTED 395
WHEN THE SYSTEM IS NOT CHARGED 397
WHEN THE SYSTEM IS NOT PREHEATED MANUALLY 399
WHEN THE SYSTEM IS NOT PREHEATED AUTOMATICALLY 401
WHEN THE HEAD LAMP CANNOT BE OPERATED 403
FUEL GAUGE OPERATION 405
TEMPERATURE GAUGE OPERATION 406
TACHOMETER OPERATION WITH THE ENGINE RUNNING 407
HOUR METER OPERATION 408
EXPLODED VIEW 409
ENGINE ELECTRICAL 409
START CONTROL 410
LIGHT CONTROL 411
WIRE HARNESS 412
DISPLAY CONTROL 413
ENGINE ELECTRICAL (3) 414
GLOW CONTROL 415
FUEL SENDER 416
PTO CONTROL 417
DIAGNOSIS 418
FAULT CODE &ACTION 419
INDEX 444
1 1 ALERT SYMBOLS 8
6 18 ALTERNATOR 100
4 4 ALTERNATOR 361
8 3 AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS 42
1 3 ASSIGNMENT STANDARD FOR ENGINE MODEL CODE 46
6 2 AUX HYDRAULIC VALVE (DOUBLE ACTING VALVE) 325
2 4 AVOID FIRES 10
4 5 BACKLASH FOR DIFFERENTIAL PINION AND DIFFERENTIAL SIDE GEAR 236
4 1 BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR 193
4 6 BACKLASH FOR SPIRAL BEVEL PINION AND 23 SPIRAL BEVEL GEAR 236
4 3 BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR 194
6 2 BEVEL Gearcase AND FRONT AXLE CASE DISASSEMBLY AND ASSEMBLY 249
5 5 BEVEL PINION SHAFT 244
4 5 BLEEDING AIR FROM HST COMPONENT 175
3 1 BODY AND POWER TRAIN SYSTEM 57
4 4 BRAKE COMPONENTS INSPECTION 219
5 1 BRAKE PEDAL 221
4 1 BRAKE PEDAL Freeplay 218
4 3 BRAKE PEDAL STOPPER 219
6 1 BRAKE SECTION DISASSEMBLY AND ASSEMBLY 222
4 17 BRAKE SWITCH 375
5 7 BUBBLE TEST FOR RADIATOR 82
6 8 CAMSHAFT 90
2 6 CAUTIONS FOR HIGH PRESSURE HOSES 11
2 5 CAUTIONS WHEN HANDLING THE BATTERY 11
2 12 CAUTIONS WHEN HANDLING TIRES 14
4 1 CHARGE RELIEF VALVE PRESSURE CHECK 171
3 5 CHARGE WARNING LAMP OPERATION 356
4 2 CLEARANCE OF BRAKE LAMP SWITCH 219
4 5 COMBINATION SWITCH 362
2 1 COMPONENT ARRANGEMENT 289
2 3 COMPONENTS 294
4 10 COOLANT TEMPERATURE SENSOR 368
3 3 COOLING SYSTEM 65
7 14 CRANK GEARS AND SHAFTS CHECK 116
7 18 CRANKSHAFT AND FLYWHEEL 122
2 2 CROSS SECTIONAL AREA OF WIRING 345
4 4 CRUISE MAGNETIC CLEARANCE
ADJUSTMENT (OPTIONAL) 175
5 5 CRUISE (OPTIONAL) 180
6 1 CYLINDER BLOCK 83
7 21 CYLINDER BORE CHECK 129
6 3 CYLINDER HEAD 85
7 6 CYLINDER HEAD 106
6 7 CYLINDER HEAD COVER 89
5 3 DIFFerential LOCK FORK 199
2 2 DIFFERENTIAL SYSTEM 231
5 6 DIFF GEAR SHAFT 245
6 5 DISPLAY CONTROL 413
2 11 DISPOSAL OF ENVIRONMENTAL WASTE 14
7 1 DTC (DIAGNOSTIC TROUBLE CODE) 418
3 6 ECU OPERATION 357
2 5 ELECTRIC DEVICE DIAGNOSIS 347
6 1 ENGINE ELECTRICAL 409
6 6 ENGINE ELECTRICAL (3) 414
1 1 ENGINE EPA DECAL (A) 45
1 2 ENGINE NUMBER (B) 45
4 12 ENGINE OIL PRESSURE SWITCH 370
2 2 ENGINE PERFORMANCE CURVE 48
2 3 ENGINE PERFORMANCE CURVE ANALYSIS 50
3 2 ENGINE SERIAL NUMBER 21
6 14 ENGINE STOP LEVER 96
4 11 ENGINE STOP SOLENOID 369
5 5 EXTERNAL HYDRAULIC VALVE 316
5 1 FAN BELT 78
4 6 FLASHER UNIT 364
6 5 FLOW CONTROL VALVE 333
6 10 FLYWHEEL 92
7 20 FLYWHEEL AND CRANKSHAFT CHECK 127
5 3 FRONT AXLE 242
5 4 FRONT AXLE BRACKET 243
5 2 FRONT AXLE CASE 241
6 1 FRONT AXLE OIL SEAL REPLACEMENT 246
4 2 FRONT AXLE TOE-IN ADJUSTMENT 272
5 1 FRONT DIFFERENTIAL 240
6 4 FRONT DIFFERENTIAL SYSTEM DISASSEMBLY AND ASSEMBLY COMPONENTS 257
6 3 FRONT DIFFERENTIAL SYSTEM REMOVAL AND INSTALLATION 252
5 4 FRONT DRIVE FORK 142
5 1 FRONT DRIVE SYSTEM 139
2 5 FRONT WHEEL DRIVE SECTION 136
6 2 FRONT WHEEL DRIVE SECTION DISASSEMBLY 153
6 12 FUEL CAMSHAFT 94
7 13 FUEL CAMSHAFT 115
5 6 FUEL GAUGE OPERATION 405
4 14 FUEL SENDER 371
6 8 FUEL SENDER 416
3 4 FUEL SYSTEM 68
2 4 FUSE 346
4 1 FUSE 358
4 8 FUSE & RELAY BOX 365
6 1 GEAR ARRANGEMENT 33
7 10 Gearcase 113
6 4 GEARCASE 86
5 8 GEAR PUMP 319
1 1 GENERAL SPECIFICATIONs 212
2 1 GENERAL SPECIFICATIONS 47
1 1 GENERAL SPECIFICATIONS 128
1 1 GENERAL SPECIFICATIONS 158
1 1 GENERAL SPECIFICATIONS 226
1 1 GENERAL SPECIFICATIONS 287
8 1 GENERAL USE SCREWS, BOLTS, AND NUTS 41
6 7 GLOW CONTROL 415
4 9 GLOW PLUG 367
7 3 GLOW PLUG AND FUEL OVERFLOW PIPE 103
4 7 GLOW RELAY 365
6 15 GOVERNOR 97
3 5 GOVERNOR AND STOP SYSTEM 73
7 9 GOVERNOR SPRING AND STOP SOLENOID 112
2 8 HANDLING OF HAZARDOUS MATERIALS 12
2 9 HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT 13
4 15 HAZARD WARNING LAMP SWITCH 372
7 2 HEAD COVER INSTALLATION 102
7 4 HEAT SEAL REMOVAL 103
5 9 HOUR METER OPERATION 408
4 2 HP RELIEF VALVE PRESSURE CHECK 172
1 2 HST 158
5 2 HST ASSY 177
6 2 HST COMPONENTS DISASSEMBLY AND ASSEMBLY 182
5 6 HST CONTROL 181
6 1 HST DISASSEMBLY AND ASSEMBLY 182
5 3 HST EXTERNAL HYDRAULIC LINE 178
4 3 HST NEUTRAL POSITION ADJUSTMENT 174
5 4 HST PEDAL 179
5 7 HST PROPER SHAFT 145
1 4 HST STRUCTURE & COMPONENTS 159
5 1 HYD CYLINDER 312
5 3 HYDRAULIC 1 314
5 4 HYDRAULIC 2 315
6 7 HYDRAULIC BLOCK 334
5 6 HYDRAULIC BLOCK (T3) 317
6 3 HYDRAULIC CYLINDER 326
6 1 HYDRAULIC PUMP & HYDRAULIC FILTER REMOVAL AND REASSEMBLY 320
7 11 IDLE GEAR AND CRANK GEAR 114
4 2 IGNITION SWITCH 360
5 8 INJECTION NOZZLE INSPECTION 82
7 8 INJECTION PUMP 110
5 5 INJECTION TIMING MEASUREMENT AND ADJUSTMENT 80
4 2 INSPECTION USING EXTERNAL HYDRAULIC VALVE COUPLER 308
4 25 INSTRUMENT PANEL 386
7 7 INTAKE AND EXHAUST VALVES 108
4 26 LAMPS 392
4 3 LEVER SETTING OF HYDRAULIC LIFT CYLINDER 309
5 2 LIFT CONTROL VALVE 313
6 4 LIFT CONTROL VALVE 331
6 3 LIGHT CONTROL 411
6 8 LOADER JOYSTICK VALVE 335
2 3 LOAD TRANSFER 232
3 2 LUBRICATING SYSTEM 61
7 2 LUBRICATION LIST 40
6 5 MAIN BEARING CASE 87
2 1 MAIN GEAR SHIFT SECTION 130
5 6 MAIN SHAFT 144
7 1 MAINTENANCE SCHEDULE 38
1 3 MAJOR TIGHTENING TORQUE 158
6 19 MANIFOLD 101
7 19 METAL JOURNAL BEARINGS 126
6 11 NOZZLE HOLDER 93
6 2 OIL PAN 84
5 6 OIL PRESSURE MEASUREMENT 81
7 22 OIL PUMP, OIL FILTER, RELIEF VALVE AND OIL STRAINER 130
4 20 ONE SIDE BRAKE SWITCH 377
2 1 OPERATING DIAGRAM 262
2 2 OPERATING PRINCIPLE 291
3 3 OPERATING PRINCIPLE OF PREHEAT 352
2 3 OPERATING PRINCIPLE OF STEERING SYSTEM 266
2 2 OPERATING PRINCIPLE OF SYNCHRONIZER 131
2 2 OPERATION OF HST 167
4 18 PARKING BRAKE MICRO SWITCH 376
3 6 PCV VALVE 75
7 1 PCV VALVE 102
4 13 PICKUP SENSOR 370
7 15 PISTON AND CONNECTING ROD 118
7 16 PISTON AND CONNECTING ROD CHECK 120
5 2 PISTON COMPRESSION PRESSURE MEASUREMENT 78
6 9 PISTON CRANKSHAFT 91
7 17 PISTON RING MEASUREMENT 121
5 2 POWER STEERING CYLINDER 274
2 1 POWER TRAIN OF REAR AXLE 190
2 1 POWER TRANSFER SYSTEM FOR FRONT AXLE 228
4 23 PREHEAT CONTROLLER [AU, TH] 380
4 2 PRELOAD OF TAPER ROLLER BEARING IN DIFF 193
4 4 PRELOAD OF TAPER ROLLER BEARING ON SPIRAL BEVEL PINION SHAFT 235
2 10 PREVENTION OF SCALD 13
2 2 PRINCIPLE OF DIFFERENTIAL SYSTEM 191
6 9 PTO CONTROL 417
5 9 PTO DRIVE SHAFT 147
2 4 PTO GEAR SHIFT SECTION 134
4 21 PTO SAFETY SWITCH 378
5 5 PTO SHAFT 143
6 4 PTO SHAFT DISASSEMBLY 157
5 3 PTO SHIFT FORK 141
5 2 RANGE FORK 140
5 8 RANGE SHAFT 146
2 3 RANGE SHIFT SECTION 132
5 4 REAR AXLE 200
6 1 REAR AXLE COMPONENTS 201
6 2 REAR DIFFERENTIAL DISASSEMBLY 204
5 2 REAR DIFFERENTIAL SYSTEM 198
6 6 RELIEF VALVE 333
7 5 ROCKER ARM ASSEMBLY 104
2 1 SAFETY GEAR 9
2 3 SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR 10
4 19 SAFETY START SWITCH 376
1 2 SEALANT AND ADHESIVE 226
1 3 SEALANT AND ADHESIVE SPECIFICATIONS 129
4 24 SEAT SWITCH 385
4 16 SENSORS AND RELAYS 373
2 4 SERVICING SPECIFICATIONS 52
4 4 SETTING THE JOYSTICK LEVER 311
9 2 SNAP RING INSTALLATION 43
1 1 SPECIFICATIONS FOR STEERING SYSTEM 261
6 13 SPEED CONTROL PLATE 95
5 1 SPIRAL BEVEL GEAR 197
9 1 SPRING PIN TYPE 43
6 2 START CONTROL 410
4 3 START MOTOR 361
4 2 STEERING ANGLE 234
5 3 STEERING COLUMN 275
5 1 STEERING CYLINDER 273
6 2 STEERING CYLINDER REMOVAL 283
2 2 STEERING UNIT 264
4 1 STEERING UNIT RELIEF PRESSURE INSPECTION 308
4 1 STEERING UNIT RELIEF VALVE PRESSURE CHECK 272
6 1 STEERING UNIT REMOVAL 276
2 1 STRUCTURE AND FUNCTION OF HST 162
2 4 STRUCTURE AND OPERATING PRINCIPLE 270
8 2 STUD BOLTS 41
5 7 SUCTION PIPE GROUP (T4) 318
4 3 SWAY RESISTANCE 235
4 22 SWITCHS 378
2 3 SYMBOLS FOR ELECTRIC COMPONENTS 345
3 1 SYNCHRONIZER GEAR INSPECTION 137
5 8 TACHOMETER OPERATION WITH THE ENGINE RUNNING 407
5 7 TEMPERATURE GAUGE OPERATION 406
7 23 THERMOSTAT 131
1 2 TIGHTENING TORQUE 288
1 2 TIGHTENING TORQUE FOR MAJOR COMPONENTS 128
1 3 TIGHTENING TORQUE FOR MAJOR COMPONENTS 227
1 2 TIGHTENING TORQUE FOR MAJOR COMPONENTS 261
1 2 TIGHTENING TORQUES 189
4 1 TOE-IN 234
4 8 TOOTH CONTACT FOR UPPER BEVEL GEARS AND FINAL DRIVE BEVEL GEARS 239
4 4 TOOTH CONTACT OF SPIRAL BEVEL 195
4 7 TOOTH CONTACT OF SPIRAL BEVEL GEAR 237
3 1 TRACTOR SERIAL NUMBER 20
5 1 TRANSMISSION CASE 176
6 1 TRANSMISSION CASE MAIN SHIFT, RANGE SHIFT SECTION DISASSEMBLY 148
6 3 TRANSMISSION CASE SHIFT SECTION ASSEMBLY 154
1 1 TRANSMISSION FLUID 189
3 3 TRANSMISSION SERIAL NUMBER 21
2 7 USE OF APPROPRIATE TOOLS AND EQUIPMENT 12
7 12 VALVE CAMSHAFT 115
5 3 VALVE CLEARANCE 79
5 4 VALVE LIFT (DEFLECTION AND WORN CONDITION OF VALVE CAM, TAPPET, PUSH ROD, ROCKER ARM, ETC ) 79
6 6 VALVE ROCKER ARM 88
6 17 WATER HOSE 99
6 16 WATER PUMP 98
7 24 WATER PUMP 132
3 1 WHEN IGNITION SWITCH IS IN “OFF” POSITION 348
3 2 WHEN IGNITION SWITCH IS TURNED TO “ACC” POSITION 350
3 4 WHEN IGNITION SWITCH IS TURNED TO “ST” POSITION 354
5 1 WHEN THE ENGINE CANNOT BE STARTED 395
5 5 WHEN THE HEAD LAMP CANNOT BE OPERATED 403
5 2 WHEN THE SYSTEM IS NOT CHARGED 397
5 4 WHEN THE SYSTEM IS NOT PREHEATED AUTOMATICALLY 401
5 3 WHEN THE SYSTEM IS NOT PREHEATED MANUALLY 399
6 4 WIRE HARNESS 412
2 1 WIRING COLOR IDENTIFICATION 344
2 2 WORK PLACE 9
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