Bobcat E19 Compact Excavator Operation & Maintenance Manual 7256913 (11-14) – PDF DOWNLOAD

Description

Bobcat E19 Compact Excavator Operation & Maintenance Manual 7256913 (11-14) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E19 Compact Excavator Operation & Maintenance Manual 7256913 (11-14) – PDF DOWNLOAD

Language : English
Pages : 178
Downloadable : Yes
File Type : PDF
Size: 5.57 MB

DESCRIPTION:

Bobcat E19 Compact Excavator Operation & Maintenance Manual 7256913 (11-14) – PDF DOWNLOAD

S/N B3LB11001 & Above

FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat E19 Compact Excavator Operation & Maintenance Manual 7256913 (11-14) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
LUBRICANTS AND FLUIDS 10
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Attachments 13
Buckets Available 13
Falling-Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
No-Text Safety Signs 25
OPERATING INSTRUCTIONS 31
INSTRUMENTS AND CONSOLES 35
Cab Interior Light 35
Left Console 35
Right Console 36
Instrument Panel 37
Radio Option 40
STD / ISO Selector Valve 42
Raising And Lowering The Console 42
Two-Speed Travel 43
Auto Shift Drive Motors (If Equipped) 43
OPERATOR CANOPY (ROPS / TOPS) 44
Description 44
OPERATOR CAB (ROPS / TOPS) 44
Description 44
Cab Door 45
Front Window 46
Front Wiper 47
Window Washer Reservoir 47
Right Side Window 48
Heating And Ventilation Ducting 48
EMERGENCY EXIT 49
Side Or Rear Window 49
Front Window 49
MOTION ALARM SYSTEM 50
Operation 50
TRAVEL CONTROLS 51
Forward And Reverse Travel 51
Turning 51
HYDRAULIC CONTROLS 53
Description 53
STANDARD Control Pattern 53
ISO Control Pattern 54
Quick Couplers 55
Auxiliary Hydraulics – Joystick Controls 56
Relieve Hydraulic Pressure – With Joystick Controls (Excavator And Attachment) 57
Auxiliary Hydraulics – Manual Controls 57
Relieve Hydraulic Pressure – With Manual Controls (Excavator And Attachment) 57
ENGINE SPEED CONTROL 58
Setting Engine Speed (RPM) 58
BLADE CONTROL LEVER 58
Raising And Lowering Blade 58
TRACK FRAME RETRACTION – EXPANSION 59
Operation 59
Blade Expansion 60
BOOM SWING 61
Operation 61
BOOM LOAD HOLDING VALVE 62
Description 62
Lowering Boom With Load Holding Valve 62
ARM LOAD HOLDING VALVE 64
Description 64
Lowering Arm With Load Holding Valve 64
OVERLOAD WARNING DEVICE 66
Description 66
Operation 66
DAILY INSPECTION 67
Daily Inspection And Maintenance 67
PRE-STARTING PROCEDURE 68
Operation & Maintenance Manual And Operator’s Handbook Locations 68
Entering The Excavator 68
Seat Adjustment 69
Seat Belt 69
Control Console 70
Mirror Adjustment 70
STARTING THE ENGINE 71
Key Switch 71
Keyless 72
Warming The Hydraulic System 73
Cold Temperature Starting 73
MONITORING THE DISPLAY PANELS 74
Instrument Panel 74
Warning And Shutdown 74
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 75
Procedure 75
ATTACHMENTS 76
Installing And Removing The Attachment (Pin-On Attachment) 76
Bobcat Quick Coupler (BQC) Type SW 77
Installing And Removing The Attachment (Bobcat Quick Coupler (BQC) Type K) 80
Quick Coupler And Attachment Inspection 84
OPERATING PROCEDURE 85
Inspect The Work Area 85
Basic Operating Instructions 85
Lowering The Work Equipment (Engine STOPPED) 85
Object Handling 86
Lift Capacity 87
Using The Clamp 89
Excavating 90
Boom Swing 92
Backfilling 93
Driving The Excavator 93
Operating On Slopes 94
Operating In Water 96
Avoiding Track Damage 97
TOWING THE EXCAVATOR 98
Procedure 98
LIFTING THE EXCAVATOR 99
Procedure 99
TRANSPORTING THE EXCAVATOR ON A TRAILER 100
Loading And Unloading 100
Fastening 100
PREVENTIVE MAINTENANCE 101
MAINTENANCE SAFETY 103
SERVICE SCHEDULE 105
Maintenance Intervals 105
CONTROL CONSOLE LOCKOUTS 107
Inspection And Maintenance 107
SEAT BELT 108
Inspection And Maintenance 108
MOTION ALARM SYSTEM 109
Description 109
Inspecting 109
Adjusting Switch Position 110
TAILGATE 111
Opening And Closing 111
Adjusting The Latch 111
RIGHT SIDE COVER 112
Opening And Closing 112
CAB FILTERS 113
Cleaning And Maintenance 113
AIR CLEANER SERVICE 114
Daily Check 114
Replacing The Filter Elements 114
FUEL SYSTEM 116
Fuel Specifications 116
Biodiesel Blend Fuel 116
Filling The Fuel Tank 117
Fuel Filter 118
Draining The Fuel Tank 118
Removing Air From The Fuel System 119
ENGINE LUBRICATION SYSTEM 120
Checking And Adding Engine Oil 120
Engine Oil Chart 120
Removing And Replacing Oil And Filter 121
ENGINE COOLING SYSTEM 122
Cleaning 122
Checking Level 123
Removing And Replacing Coolant 124
ELECTRICAL SYSTEM 125
Description 125
Fuse And Relay Location / Identification 125
Battery Disconnect Switch 127
Battery Maintenance 128
Using A Booster Battery (Jump Starting) 128
Removing And Installing The Battery 130
HYDRAULIC SYSTEM 131
Checking And Adding Hydraulic Fluid 131
Hydraulic / Hydrostatic Fluid Chart 132
Removing And Replacing The Hydraulic Filters 132
Removing And Replacing The Hydraulic Fluid 133
SPARK ARRESTOR MUFFLER 134
Cleaning Procedure 134
SPARK ARRESTOR MUFFLER 135
TRACK TENSION 136
Checking Tension 136
Adjusting Tension 137
TRAVEL MOTOR 138
Checking And Adding Oil 138
Removing And Replacing Oil 138
ALTERNATOR AND FAN BELT 139
Belt Adjustment 139
Belt Replacement 139
QUICK COUPLER 140
Bucket Link And Attachment Coupler Inspection And Maintenance 140
TRACK ROLLER AND IDLER LUBRICATION 140
Procedure 140
LUBRICATION OF THE HYDRAULIC EXCAVATOR 141
Lubrication Locations 141
PIVOT PINS 144
Inspection And Maintenance 144
EXCAVATOR STORAGE AND RETURN TO SERVICE 145
Storage 145
Return To Service 145
SYSTEM SETUP AND ANALYSIS 147
DIAGNOSTIC SERVICE CODES 149
Viewing Service Codes 149
Number Codes List 150
PASSWORD SETUP (KEYLESS START PANEL) 152
Password Description 152
Changing The Owner Password 152
Password Lockout Feature 152
MAINTENANCE CLOCK 153
Description 153
Standard Instrument Panel 153
Setup 153
Reset 153
SPECIFICATIONS 155
EXCAVATOR SPECIFICATIONS 157
Machine Dimensions 157
Machine Dimensions (Standard Arm) 158
Machine Dimensions (Long Arm) 159
Rated Lift Capacity – With Standard Arm and Canopy 160
Rated Lift Capacity – With Standard Arm, Optional Counterweight and Canopy 161
Rated Lift Capacity – With Standard Arm and Cab 162
Rated Lift Capacity – With Standard Arm, Optional Counterweight and Cab 163
Rated Lift Capacity – With Long Arm and Canopy 164
Rated Lift Capacity – With Long Arm, Optional Counterweight and Canopy 165
Rated Lift Capacity – With Long Arm and Cab 166
Rated Lift Capacity – With Long Arm, Optional Counterweight and Cab 167
Rated Lift Capacity – Cab 168
Performance 168
Controls 168
Engine 169
Hydraulic System 169
Hydraulic Cylinders 170
Hydraulic Cycle Times 170
Electrical 170
Drive System 170
Slew System 171
Undercarriage 171
Capacities 171
Tracks 171
Ground Pressure 171
WARRANTY 173
WARRANTY 175
ALPHABETICAL INDEX 177

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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