Bobcat E20z Compact Excavator Operation & Maintenance Manual SN B4PH11001 & Above – PDF DOWNLOAD

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Bobcat E20z Compact Excavator Operation & Maintenance Manual SN B4PH11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat E20z Compact Excavator Operation & Maintenance Manual SN B4PH11001 & Above – PDF DOWNLOAD

Language : English
Pages :172
Downloadable : Yes
File Type : PDF
Size:31.0 MB

DESCRIPTION:

Bobcat E20z Compact Excavator Operation & Maintenance Manual SN B4PH11001 & Above – PDF DOWNLOAD

S/N B4PH11001 & Above

FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust.
• All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat E20z Compact Excavator Operation & Maintenance Manual SN B4PH11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
For Model E20z 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
LUBRICANTS AND FLUIDS 7
SERIAL NUMBER LOCATIONS 8
Excavator Serial Number 8
Engine Serial Number 8
DELIVERY REPORT 8
EXCAVATOR IDENTIFICATION 9
FEATURES, ACCESSORIES AND ATTACHMENTS 10
Standard Items 10
Options And Accessories 10
Attachments 10
Buckets Available 10
Falling-Object Guards (FOGS) 11
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 25
INTENDED USE 28
INSTRUMENTS AND CONSOLES 29
Cab Interior Light 29
Left Console 29
Right Console 30
Instrument Panel 31
Data Display Screen 33
Radio Option 34
Raising And Lowering The Console 36
Two-Speed Travel 37
Auto Shift Drive Motors 37
OPERATOR CANOPY (ROPS / TOPS / FOPS) 38
Description 38
OPERATOR CAB (ROPS / TOPS) 38
Description 38
Cab Door 39
Front Window 40
Front Wiper 41
Window Washer Reservoir 41
Right Side Window 41
Heating And Ventilation Ducting 42
EMERGENCY EXIT 43
Side Or Rear Window 43
Front Window 43
MOTION ALARM SYSTEM 44
Operation 44
TRAVEL CONTROLS 45
Forward And Reverse Travel 45
Turning 45
HYDRAULIC CONTROLS 47
Description 47
ISO Control Pattern 47
Quick Couplers 48
Auxiliary Hydraulics – Joystick Controls 49
Relieve Hydraulic Pressure – With Joystick Controls (Excavator And Attachment) 50
Auxiliary Hydraulics – Manual Controls 50
Relieve Hydraulic Pressure – With Manual Controls (Excavator And Attachment) 50
Secondary Auxiliary Hydraulics 51
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 52
Relieve Secondary Hydraulic Pressure – With Manual Controls (Excavator And Attachment) 52
ENGINE SPEED CONTROL 53
Setting Engine Speed (RPM) 53
BLADE CONTROL LEVER 53
Raising And Lowering Blade 53
TRACK FRAME RETRACTION – EXPANSION 54
Operation 54
Blade Expansion 55
BOOM SWING 56
Operation 56
BOOM LOAD HOLDING VALVE 57
Description 57
Lowering Boom With Load Holding Valve 57
ARM LOAD HOLDING VALVE 59
Description 59
Lowering Arm With Load Holding Valve 59
OVERLOAD WARNING DEVICE 61
Description 61
Operation 61
DAILY INSPECTION 62
Daily Inspection And Maintenance 62
PRE-STARTING PROCEDURE 64
Operation & Maintenance Manual And Operator’s Handbook Locations 64
Entering The Excavator 64
Seat Adjustment 65
Seat Belt 65
Control Console 66
Mirror Adjustment 66
STARTING THE ENGINE 67
Key Switch 67
Keyless 68
Warming The Hydraulic System 69
Cold Temperature Starting 69
MONITORING THE DISPLAY PANELS 70
Instrument Panel 70
Warning And Shutdown 70
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 71
Procedure 71
ATTACHMENTS 72
Installing And Removing The Attachment (Pin-On Attachment) 72
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 73
Installing And Removing The Attachment (Mechanical Pin Grabber Coupler) 77
Quick Coupler And Attachment Inspection 81
Installing And Removing The Attachment (German Style Coupler) 82
Identifying The Flail Mower Direct To Tank Valve 86
OPERATING PROCEDURE 87
Inspect The Work Area 87
Basic Operating Instructions 87
Lowering The Work Equipment (Engine STOPPED) 87
Object Handling 88
Lift Capacity 89
Using The Clamp 91
Driving The Excavator 92
Operating On Slopes 93
Operating In Water 95
Avoiding Track Damage 96
TOWING THE EXCAVATOR 97
Procedure 97
LIFTING THE EXCAVATOR 98
Procedure 98
TRANSPORTING THE EXCAVATOR ON A TRAILER 99
Loading And Unloading 99
Fastening 99
PREVENTIVE MAINTENANCE 100
SERVICE SCHEDULE 103
Maintenance Intervals 103
Inspection Checkbook 104
CONTROL CONSOLE LOCKOUTS 105
Inspection And Maintenance 105
SEAT BELT 106
Inspection And Maintenance 106
MOTION ALARM SYSTEM 107
Description 107
Inspecting 107
Adjusting Switch Position 108
TAILGATE 109
Opening And Closing 109
Adjusting The Latch 109
RIGHT SIDE COVER 110
Opening And Closing 110
CAB FILTERS 110
Cleaning And Maintenance 110
AIR CLEANER SERVICE 111
Daily Check 111
Replacing The Filter Elements 111
FUEL SYSTEM 113
Fuel Specifications 113
Biodiesel Blend Fuel 113
Filling The Fuel Tank 114
Fuel Filter 115
Draining The Fuel Tank 115
Removing Air From The Fuel System 116
ENGINE LUBRICATION SYSTEM 117
Checking And Adding Engine Oil 117
Engine Oil Chart 117
Removing And Replacing Oil And Filter 118
ENGINE COOLING SYSTEM 119
Cleaning 119
Checking Level 120
Removing And Replacing Coolant 121
ELECTRICAL SYSTEM 122
Description 122
Fuse And Relay Location / Identification 122
Battery Disconnect Switch 124
Battery Maintenance 125
Maintaining Battery Charge Level 125
Battery Service During Machine Storage 125
Battery Testing 126
Battery Charging 126
Using A Booster Battery (Jump Starting) 127
Removing And Installing The Battery 129
HYDRAULIC SYSTEM 130
Checking And Adding Hydraulic Fluid 130
Hydraulic / Hydrostatic Fluid Chart 131
Removing And Replacing The Hydraulic Filters 131
Removing And Replacing The Hydraulic Fluid 132
SPARK ARRESTER MUFFLER 133
Cleaning Procedure 133
TRACK TENSION 134
Checking Tension 134
Adjusting Tension 135
TRAVEL MOTOR 136
Checking And Adding Oil 136
Removing And Replacing Oil 136
ALTERNATOR AND FAN BELT 137
Belt Adjustment 137
Belt Replacement 137
QUICK COUPLER 138
Bucket Link And Attachment Coupler Inspection And Maintenance 138
TRACK ROLLER AND IDLER LUBRICATION 138
Procedure 138
LUBRICATION OF THE HYDRAULIC EXCAVATOR 139
Lubrication Locations 139
PIVOT PIN 141
Inspection And Maintenance 141
EXCAVATOR STORAGE AND RETURN TO SERVICE 142
Storage 142
Return To Service 142
SYSTEM SETUP AND ANALYSIS 143
DIAGNOSTIC SERVICE CODES 144
Viewing Service Codes 144
Number Codes List 145
PASSWORD SETUP (KEYLESS START PANEL) 147
Password Description 147
Changing The Owner, User 1 And User 2 Password 147
Password Lockout Feature 148
MAINTENANCE CLOCK 149
Description 149
Standard Instrument Panel 149
Setup 149
Reset 149
SPECIFICATIONS 150
EXCAVATOR SPECIFICATIONS 151
Machine Dimensions 151
Machine Dimensions (Standard Arm) 152
Machine Dimensions (Long Arm) 153
Rated Lift Capacity – With Standard Arm And Canopy (No Demolition Kit) 154
Rated Lift Capacity – With Standard Arm And Canopy (With Demolition Kit) 155
Rated Lift Capacity – With Standard Arm And Cab (No Demolition Kit) 156
Rated Lift Capacity – With Standard Arm And Cab (With Demolition Kit) 157
Rated Lift Capacity – With Long Arm And Canopy (No Demolition Kit) 158
Rated Lift Capacity – With Long Arm And Canopy (With Demolition Kit) 159
Rated Lift Capacity – With Long Arm And Cab (No Demolition Kit) 160
Rated Lift Capacity – With Long Arm And Cab (With Demolition Kit) 161
Performance 162
Controls 162
Engine 163
Hydraulic System 163
Hydraulic Cylinders 164
Hydraulic Cycle Times 164
Electrical 164
Drive System 164
Slew System 165
Undercarriage 165
Capacities 165
Tracks 165
Ground Pressure 165
Environmental 166
Temperature Range 166
WARRANTY 167
WARRANTY 168
ALPHABETICAL INDEX 169
SERVICE SCHEDULE SYMBOLS 171

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M