Bobcat E25 Compact Excavator Operation & Maintenance Manual 6989690(10-12) – PDF DOWNLOAD

Description

Bobcat E25 Compact Excavator Operation & Maintenance Manual 6989690(10-12) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E25 Compact Excavator Operation & Maintenance Manual 6989690(10-12) – PDF DOWNLOAD

Language : English
Pages :164
Downloadable : Yes
File Type : PDF
Size:7.46 MB

DESCRIPTION:

Bobcat E25 Compact Excavator Operation & Maintenance Manual 6989690(10-12) – PDF DOWNLOAD

S/N AB8B11001 & Above

FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat E25 Compact Excavator Operation & Maintenance Manual 6989690(10-12) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
DECLARATION OF CONFORMITY 9
For Model E25 9
BOBCAT COMPANY IS IS0 9001 CERTIFIED 11
REGULAR MAINTENANCE ITEMS 11
LUBRICANTS AND FLUIDS 12
SERIAL NUMBER LOCATIONS 13
Excavator Serial Number 13
Engine Serial Number 13
DELIVERY REPORT 13
EXCAVATOR IDENTIFICATION 14
FEATURES, ACCESSORIES AND ATTACHMENTS 15
Standard Items 15
Options And Accessories 15
Attachments 15
Buckets Available 15
Falling Object Guards (FOGS) 16
Special Applications Kit 16
Special Applications Kit Inspection And Maintenance 16
SAFETY & TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Avoid Silica Dust 21
FIRE PREVENTION 21
Maintenance 21
Operation 21
Electrical 21
Hydraulic System 22
Fueling 22
Starting 22
Welding And Grinding 22
Fire Extinguishers 22
MACHINE SIGNS (DECALS) 24
No-Text Safety Signs 26
PUBLICATIONS AND TRAINING RESOURCES 31
OPERATING INSTRUCTIONS 33
INSTRUMENTS AND CONSOLES 37
Cab Interior Light 37
Left Console 37
Right Console 38
Indicator Icons 39
Raising And Lowering The Console 40
Two-Speed Travel 40
Auto Shift Drive Motors 40
Auto Idle Feature 40
Auto Idle Feature 41
OPERATOR CANOPY (ROPS / TOPS) 42
Description 42
OPERATOR CAB (ROPS / TOPS) 42
Description 42
Cab Door 43
Front Window 44
Front Window 45
Front Wiper 46
Window Washer Reservoir 46
Right Side Window 47
Heating And Ventilation Ducting 48
EMERGENCY EXIT 49
Right Side Rear Window 49
Front Window 49
MOTION ALARM SYSTEM 50
Operation 50
TRAVEL CONTROLS 51
Forward And Reverse Travel 51
Turning 51
HYDRAULIC CONTROLS 53
Description 53
Quick Couplers 54
Auxiliary Hydraulics 55
Relieve Hydraulic Pressure (Excavator And Attachment) 55
Secondary Auxiliary Hydraulics 56
Relieve Hydraulic Pressure (Excavator And Attachment) 56
Direct To Tank Valve 57
BLADE CONTROL LEVER 58
Raising And Lowering Blade 58
ENGINE SPEED CONTROL 58
Setting Engine Speed (RPM) 58
BOOM SWING 59
Operation 59
BOOM LOAD HOLDING VALVE 60
Description 60
Lowering Boom With Load Holding Valve 60
ARM LOAD HOLDING VALVE 62
Description 62
Lowering Arm With Load Holding Valve 62
DAILY INSPECTION 64
Daily Inspection And Maintenance 64
PRE-STARTING PROCEDURE 65
Operation & Maintenance Manual And Operator’s Handbook Locations 65
Entering The Excavator 65
Seat Adjustment 66
Seat Belt 66
Control Console 67
Mirror Adjustment 67
STARTING THE ENGINE 68
Key Switch 68
Keyless 70
Cold Temperature Starting 72
Warming The Hydraulic System 73
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 74
Procedure 74
ATTACHMENTS 75
Installing And Removing The Attachment (Pin-On Attachment) 75
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 76
Installing And Removing The Attachment (Quick Coupler, Lehnhoff® System) 81
Quick Coupler And Attachment Inspection 83
OPERATING PROCEDURE 84
Inspect The Work Area 84
Basic Operating Instructions 84
Lowering The Work Equipment (Engine STOPPED) 84
Using The Clamp 85
Excavating 86
Boom Swing 88
Backfilling 89
Driving The Excavator 89
Operating On Slopes 90
Operating In Water 92
Avoiding Track Damage 93
TOWING THE EXCAVATOR 94
Procedure 94
LIFTING THE EXCAVATOR 95
Procedure 95
TRANSPORTING THE EXCAVATOR ON A TRAILER 96
Loading And Unloading 96
Fastening 96
PREVENTIVE MAINTENANCE 97
MAINTENANCE SAFETY 99
SERVICE SCHEDULE 101
Chart 101
CONTROL CONSOLE LOCKOUTS 102
Inspection And Maintenance 102
SEAT BELT 103
Inspection And Maintenance 103
MOTION ALARM SYSTEM 104
Description 104
Inspecting 104
Adjusting Switch Position 105
TAILGATE 106
Opening And Closing 106
Adjusting The Latch 106
RIGHT SIDE COVER 107
Opening And Closing 107
CAB FILTERS 108
Cleaning And Maintenance 108
AIR CLEANER SERVICE 109
Daily Check 109
Replacing The Filter Elements 109
FUEL SYSTEM 111
Fuel Specifications 111
Biodiesel Blend Fuel 111
Filling The Fuel Tank 112
Fuel Filter 113
Draining The Fuel Tank 113
Removing Air From The Fuel System 114
ENGINE LUBRICATION SYSTEM 115
Checking And Adding Engine Oil 115
Engine Oil Chart 115
Removing And Replacing Oil And Filter 116
ENGINE COOLING SYSTEM 117
Cleaning 117
Checking Level 118
Removing And Replacing Coolant 119
ELECTRICAL SYSTEM 120
Description 120
Fuse And Relay Location / Identification 120
Shutoff Switch 122
Battery Maintenance 122
Using A Booster Battery (Jump Starting) 123
Removing And Installing The Battery 124
HYDRAULIC SYSTEM 125
Checking And Adding Hydraulic Fluid 125
Hydraulic / Hydrostatic Fluid Chart 126
Removing And Replacing The Hydraulic Filters 126
Removing And Replacing The Hydraulic Fluid 128
TRACK TENSION 129
Checking Tension 129
TRACK TENSION (CONT’D) 130
Adjusting Tension 130
TRAVEL MOTOR 131
Checking And Adding Oil 131
Removing And Replacing Oil 131
ALTERNATOR AND FAN BELT 132
Belt Adjustment 132
Belt Replacement 132
X-CHANGE™ 134
Inspection And Maintenance 134
TRACK ROLLER AND IDLER LUBRICATION 134
Procedure 134
BUCKET 135
Bucket Teeth Removal And Installation 135
LUBRICATION OF THE HYDRAULIC EXCAVATOR 136
Lubrication Locations 136
PIVOT PINS 138
Inspection And Maintenance 138
EXCAVATOR STORAGE AND RETURN TO SERVICE 139
Storage 139
Return To Service 139
SYSTEM SETUP & ANALYSIS 141
DIAGNOSTIC SERVICE CODES 143
Service Codes List 143
DISPLAY CONTROLLER PANEL SETUP 145
Passwords 145
Password Entry (For Starting And Operating The Machine) 145
Changing The Operator Password 145
Password Lockout Feature 146
Job Clock 146
RPM 146
MAINTENANCE CLOCK 147
Description 147
Setup 147
Reset 147
SPECIFICATIONS 149
(E25) EXCAVATOR SPECIFICATIONS 151
Machine Dimensions 151
Machine Dimensions (Standard Arm) 152
Machine Dimensions (Long Arm) 153
Performance 154
Controls 154
Engine 155
Hydraulic System 155
Hydraulic Cylinders 156
Hydraulic Cycle Times 156
Electrical 156
Drive System 156
Slew System 156
Undercarriage 157
Capacities 157
Tracks 157
Ground Pressure 157
Environmental 157
Temperature Range 157
WARRANTY 159
WARRANTY 161
ALPHABETICAL INDEX 163

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M