Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440 (11-15) – PDF DOWNLOAD

Description

Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440 (11-15) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440 (11-15) – PDF DOWNLOAD

Language : English
Pages : 256
Downloadable : Yes
File Type : PDF
Size:9.05 MB

DESCRIPTION:

Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440 (11-15) – PDF DOWNLOAD

S/N A94H17000 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Compact Excavator Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat excavator. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

TABLE OF CONTENTS:

Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440 (11-15) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Excavator Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EXCAVATOR IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Attachments 12
Buckets Available 12
Falling Object Guards (FOGS) 13
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
Pictorial Only Safety Signs 24
OPERATING INSTRUCTIONS 27
INSTRUMENTS AND CONSOLES 31
Cab Interior Lights 31
Left Console 31
Right Console 32
Instrument Panel – Standard 33
Instrument Panel – Deluxe 36
Radio Option 37
STD / ISO Selector Valve 39
Raising And Lowering The Console 39
Two-Speed Travel 40
Auto Shift Drive Motors 40
Auto Idle Feature 41
OPERATOR CANOPY (ROPS / TOPS) 42
Description 42
OPERATOR CAB (ROPS / TOPS) 42
Description 42
Cab Door 43
Front Window 44
Front Wiper 45
Window Washer Reservoir 45
Right Side Windows 46
Heating, Ventilation, And Air Conditioning Ducting 47
EMERGENCY EXIT 48
Right Side Rear Window 48
Front Window 48
MOTION ALARM SYSTEM 49
Operation 49
TRAVEL CONTROLS 50
Forward And Reverse Travel 50
Turning 50
HYDRAULIC CONTROLS 52
Description 52
STANDARD Control Pattern 52
ISO Control Pattern 53
Quick Couplers 54
Auxiliary Hydraulics – Standard Instrument Panel 55
Auxiliary Hydraulics – Deluxe Instrument Panel 56
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 57
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 57
Secondary Auxiliary Hydraulics 58
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 58
Return To Tank Valve 59
BLADE CONTROL LEVER 60
Raising And Lowering Blade 60
ENGINE SPEED CONTROL DIAL 60
Setting Engine Speed (RPM) 60
ECO Mode (With Deluxe Instrument Panel Only) 60
BOOM SWING 61
Operation 61
BOOM LOAD HOLDING VALVE 62
Description 62
Lowering Boom With Load Holding Valve 62
ARM LOAD HOLDING VALVE 64
Description 64
Lowering Arm With Load Holding Valve 64
DAILY INSPECTION 66
Daily Inspection And Maintenance 66
PRE-STARTING PROCEDURE 67
Operation & Maintenance Manual And Operator’s Handbook Locations 67
Entering The Excavator 67
Seat Adjustment 68
Seat Belt 68
Control Console 69
Mirror Adjustment 69
STARTING THE ENGINE 70
Key Switch 70
Keyless 71
Deluxe Instrument Panel 72
Warming The Hydraulic System 73
Cold Temperature Starting 73
MONITORING THE DISPLAY PANELS 74
Instrument Panel 74
Warning And Shutdown 74
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 75
Procedure 75
ATTACHMENTS 76
Installing And Removing The Attachment (Hydraulic X-Change) 76
Installing And Removing The Attachment (Pin-On X-Change) 79
Installing And Removing The Attachment (Pin-On Attachment) 85
Installing And Removing The Pro Clamp System Tool 86
OPERATING PROCEDURE 94
Inspect The Work Area 94
Basic Operating Instructions 94
Lowering The Work Equipment (Engine STOPPED) 94
Object Handling 95
Object Handling With The Lifting Device 96
Lift Capacity 98
Using The Clamp 100
Using The Pro Clamp System (If Equipped) 101
Excavating 102
Boom Swing 104
Backfilling 105
Driving The Excavator 105
Operating On Slopes 106
Operating In Water 108
Extending The Arm 109
Avoiding Track Damage 111
DEPTH CHECK 112
Setup / Calibration 112
Initial Setup 122
Operation 129
TRANSPORTING THE EXCAVATOR ON A TRAILER 135
Loading And Unloading 135
Fastening 135
PREVENTIVE MAINTENANCE 137
MAINTENANCE SAFETY 141
SERVICE SCHEDULE 143
Maintenance Intervals 143
CONTROL CONSOLE LOCKOUTS 145
Inspection And Maintenance 145
SEAT BELT 146
Inspection And Maintenance 146
MOTION ALARM SYSTEM 147
Description 147
Inspecting 147
Adjusting Switch Position 148
TAILGATE 149
Opening And Closing 149
Adjusting The Latch 149
RIGHT SIDE COVER 150
Opening And Closing 150
CAB FILTERS 151
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 152
Cleaning And Maintenance 152
AIR CLEANER SERVICE 153
Daily Check 153
Replacing The Filter Elements 153
FUEL SYSTEM 155
Fuel Specifications 155
Biodiesel Blend Fuel 155
Filling The Fuel Tank 156
Fuel Filters 157
Draining The Fuel Tank 157
Removing Air From The Fuel System 158
ENGINE LUBRICATION SYSTEM 159
Checking And Adding Engine Oil 159
Engine Oil Chart 159
Removing And Replacing Oil And Filter 160
ENGINE COOLING SYSTEM 161
Cleaning 161
Checking Level 162
Removing And Replacing Coolant 163
ELECTRICAL SYSTEM 164
Description 164
Fuse And Relay Location / Identification 164
Battery Maintenance 166
Using A Booster Battery (Jump Starting) 167
Removing And Installing The Battery 168
HYDRAULIC SYSTEM 169
Checking And Adding Hydraulic Oil 169
Hydraulic / Hydrostatic Fluid Chart 169
Removing And Replacing The Hydraulic Filters 170
Removing And Replacing The Hydraulic Fluid 172
SPARK ARRESTER MUFFLER 173
Cleaning Procedure 173
TRACK TENSION 174
Adjusting 174
TRAVEL MOTOR 177
Checking And Adding Oil 177
Removing And Replacing Oil 177
ALTERNATOR BELT 178
Belt Adjustment 178
Belt Replacement 178
FAN BELT 178
Belt Adjustment 178
Belt Replacement 178
QUICK COUPLER 181
X-CHANGE 181
Inspection And Maintenance 181
TRACK ROLLER AND IDLER LUBRICATION 181
Procedure 181
BUCKET 182
Bucket Teeth Removal And Installation 182
LUBRICATION OF THE HYDRAULIC EXCAVATOR 183
Lubrication Locations 183
PIVOT PINS 186
Inspection And Maintenance 186
EXCAVATOR STORAGE AND RETURN TO SERVICE 187
Storage 187
Return To Service 187
SYSTEM SETUP AND ANALYSIS 189
DIAGNOSTIC SERVICE CODES 191
Viewing Service Codes 191
Service Codes List 192
CONTROL PANEL SETUP 195
Panel Setup (Deluxe Instrument Panel) 195
PASSWORD SETUP (KEYLESS START PANEL) 200
Password Description 201
Changing The Owner Password 201
Password Lockout Feature 201
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 202
Password Description 202
Changing The Owner Password 202
Changing The User Passwords 203
Password Lockout Feature 203
MAINTENANCE CLOCK 204
Description 204
Standard Instrument Panel 204
Setup 204
Reset 204
Deluxe Instrument Panel 205
MACHINE SIGN TRANSLATIONS 207
MACHINE SIGN TRANSLATIONS 209
Service Schedule (7241461) 209
Warning (7178178) 212
Lift Chart (7174898) With Standard Arm 213
Lift Chart (7182361) With Standard Arm And Counterweight 216
Lift Chart (7174899) With Long Arm 219
Lift Chart (7203641) With Extendable Arm 222
Warning (7148157) 225
Warning (7178177) 227
Warning (6708929) 230
Warning (7185933) 230
Warning (7148145) 231
Warning (7148147) 231
Using the X-Change (6818059) 232
Using the X-Change System (7220131) 235
Joystick Control Pattern Selector Lever (7178179) 238
Warning (6810004) 239
Warning (7169006) 239
SPECIFICATIONS 241
EXCAVATOR SPECIFICATIONS 243
Excavator Machine Dimensions 243
Excavator Machine Dimensions – Standard Arm 244
Excavator Machine Dimensions – Long Arm 245
Excavator Machine Dimensions – Extendable Arm 246
Performance 247
Controls 247
Engine 248
Hydraulic System 248
Hydraulic Cylinders 249
Hydraulic Cycle Times 249
Drive System 249
Slew System 249
Undercarriage 249
Electrical 250
Capacities 250
Tracks 250
Ground Pressure 250
WARRANTY 251
WARRANTY 253
ALPHABETICAL INDEX 255

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M