Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440(01-18) – PDF DOWNLOAD

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Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440(01-18) – PDF DOWNLOAD

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Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440(01-18) – PDF DOWNLOAD

Language : English
Pages :226
Downloadable : Yes
File Type : PDF
Size:7.77 MB

DESCRIPTION:

Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440(01-18) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Compact Excavator Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat excavator. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

TABLE OF CONTENTS:

Bobcat E32 Compact Excavator Operation & Maintenance Manual 6990440(01-18) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
DECLARATION OF CONFORMITY 9
BOBCAT COMPANY IS IS0 9001 CERTIFIED 13
REGULAR MAINTENANCE ITEMS 13
LUBRICANTS AND FLUIDS 14
SERIAL NUMBER LOCATIONS 15
Excavator Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 15
EXCAVATOR IDENTIFICATION 16
FEATURES, ACCESSORIES AND ATTACHMENTS 17
Standard Items 17
Options And Accessories 17
Attachments 17
Buckets Available 17
Falling-Object Guards (FOGS) 18
Special Applications Kit 18
Special Applications Kit Inspection And Maintenance 18
SAFETY AND TRAINING RESOURCES 19
SAFETY INSTRUCTIONS 21
Before Operation 21
Safe Operation Is The Operator’s Responsibility 22
Safe Operation Needs A Qualified Operator 22
Avoid Silica Dust 23
FIRE PREVENTION 23
Maintenance 23
Operation 23
Electrical 23
Hydraulic System 24
Fueling 24
Starting 24
Spark Arrester Exhaust System 24
Welding And Grinding 24
Fire Extinguishers 24
PUBLICATIONS AND TRAINING RESOURCES 25
MACHINE SIGNS (DECALS) 26
Pictorial Only Safety Signs 28
OPERATING INSTRUCTIONS 33
INSTRUMENTS AND CONSOLES 37
Left Console 37
Right Console 38
Instrument Panel – Standard 39
Instrument Panel – Deluxe 42
Radio Option 43
Raising And Lowering The Console 45
Two-Speed Travel 45
Auto Shift Drive Motors 45
Auto Idle Feature 46
OPERATOR CANOPY (ROPS / TOPS) 47
Description 47
OPERATOR CAB (ROPS / TOPS) 47
Description 47
Cab Door 48
Front Window 49
Front Wiper 50
Window Washer Reservoir 50
Right Side Window 51
Heating, Ventilation, And Air Conditioning Ducting 52
EMERGENCY EXIT 52
Right Side Rear Window 52
Front Window 52
MOTION ALARM SYSTEM 53
Operation 53
TRAVEL CONTROLS 54
Forward And Reverse Travel 54
Turning 54
HYDRAULIC CONTROLS 56
Description 56
Quick Couplers 57
Auxiliary Hydraulics – Standard Instrument Panel 58
Auxiliary Hydraulics – Deluxe Instrument Panel 59
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 60
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 60
Secondary Auxiliary Hydraulics 61
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 61
Return To Tank Valve 62
BLADE CONTROL LEVER 63
Raising And Lowering Blade 63
ENGINE SPEED CONTROL DIAL 63
Setting Engine Speed (RPM) 63
ECO Mode (With Deluxe Instrument Panel Only) 63
BOOM SWING 64
Operation 64
BOOM LOAD HOLDING VALVE 65
Description 65
Lowering Boom With Load Holding Valve 65
ARM LOAD HOLDING VALVE 67
Description 67
Lowering Arm With Load Holding Valve 67
DAILY INSPECTION 69
Daily Inspection And Maintenance 69
PRE-STARTING PROCEDURE 70
Operation & Maintenance Manual And Operator’s Handbook Locations 70
Entering The Excavator 70
Seat Adjustment 71
Seat Belt 71
Control Console 72
Mirror Adjustment 72
STARTING THE ENGINE 73
Key Switch 73
Keyless 74
Deluxe Instrument Panel 75
Warming The Hydraulic System 76
Cold Temperature Starting 76
MONITORING THE DISPLAY PANELS 77
Instrument Panel 77
Warning And Shutdown 77
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 78
Procedure 78
ATTACHMENTS 79
Installing And Removing The Attachment (Pin-On Attachment) 79
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 80
Installing And Removing The Attachment (German Style Coupler) 84
OPERATING PROCEDURE 93
Inspect The Work Area 93
Basic Operating Instructions 93
Lowering The Work Equipment (Engine STOPPED) 93
Object Handling With The Lifting Device 94
Lift Capacity 96
Using The Clamp 98
Excavating 99
Boom Swing 101
Backfilling 102
Driving The Excavator 102
Operating On Slopes 103
Operating In Water 105
Avoiding Track Damage 106
DEPTH CHECK 107
Setup / Calibration 107
Initial Setup 117
Operation 124
TOWING THE EXCAVATOR 130
Procedure 130
LIFTING THE EXCAVATOR 131
Procedure 131
TRANSPORTING THE EXCAVATOR ON A TRAILER 132
Loading And Unloading 132
Fastening 133
PREVENTIVE MAINTENANCE 135
MAINTENANCE SAFETY 137
SERVICE SCHEDULE 139
Maintenance Intervals 139
Inspection Checkbook 141
CONTROL CONSOLE LOCKOUTS 141
Inspection And Maintenance 141
SEAT BELT 142
Inspection And Maintenance 142
MOTION ALARM SYSTEM 143
Description 143
Inspecting 143
Adjusting Switch Position 144
TAILGATE 145
Opening And Closing 145
Adjusting The Latch 145
RIGHT SIDE COVER 146
Opening And Closing 146
CAB FILTERS 147
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 148
Cleaning And Maintenance 148
AIR CLEANER SERVICE 149
Daily Check 149
Replacing The Filter Elements 149
FUEL SYSTEM 151
Fuel Specifications 151
Biodiesel Blend Fuel 151
Filling The Fuel Tank 152
Fuel Filters 153
Draining The Fuel Tank 153
Removing Air From The Fuel System 154
ENGINE LUBRICATION SYSTEM 155
Checking And Adding Engine Oil 155
Engine Oil Chart 155
Removing And Replacing Oil And Filter 156
ENGINE COOLING SYSTEM 157
Cleaning 157
Checking Level 158
Removing And Replacing Coolant 159
ELECTRICAL SYSTEM 160
Description 160
Fuse And Relay Location / Identification 160
Shut-Off Switch 162
Battery Maintenance 162
Using A Booster Battery (Jump Starting) 163
Removing And Installing The Battery 164
HYDRAULIC SYSTEM 165
Checking And Adding Hydraulic Oil 165
Hydraulic / Hydrostatic Fluid Chart 165
Removing And Replacing The Hydraulic Filters 166
Removing And Replacing The Hydraulic Filters 167
Removing And Replacing The Hydraulic Fluid 168
SPARK ARRESTER MUFFLER 169
Cleaning Procedure 169
TRACK TENSION 170
Adjusting 170
TRAVEL MOTOR 173
Checking And Adding Oil 173
Removing And Replacing Oil 173
ALTERNATOR BELT 174
Belt Adjustment 174
Belt Replacement 174
FAN BELT 174
Belt Adjustment 174
Belt Replacement 174
QUICK COUPLER 177
Quick Coupler And Attachment Inspection And Maintenance 177
X-CHANGE 177
Inspection And Maintenance 177
TRACK ROLLER AND IDLER LUBRICATION 177
Procedure 177
BUCKET 178
Bucket Teeth Removal And Installation 178
LUBRICATION OF THE HYDRAULIC EXCAVATOR 179
Lubrication Locations 179
PIVOT PINS 182
Inspection And Maintenance 182
EXCAVATOR STORAGE AND RETURN TO SERVICE 183
Storage 183
Return To Service 183
SYSTEM SETUP AND ANALYSIS 185
DIAGNOSTIC SERVICE CODES 187
Viewing Service Codes 187
Number Codes List 188
CONTROL PANEL SETUP 191
Panel Setup (Deluxe Instrument Panel) 191
PASSWORD SETUP (KEYLESS START PANEL) 196
Password Description 197
Changing The Owner, User 1 And User 2 Password 197
Password Lockout Feature 198
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 199
Password Description 199
Changing The Owner Password 199
Changing The User Passwords 200
Password Lockout Feature 200
MAINTENANCE CLOCK 201
Description 201
Standard Instrument Panel 201
Setup 201
Reset 201
Deluxe Instrument Panel 202
SPECIFICATIONS 203
EXCAVATOR SPECIFICATIONS 205
E32 Excavator Machine Dimensions 205
E32 Excavator Machine Dimensions – Standard Arm 206
E32 Excavator Machine Dimensions – Long Arm 207
Rated Lift Capacity – Canopy Model With Standard Arm 208
Rated Lift Capacity – Canopy Model With Standard Arm W/Counterweight 209
Rated Lift Capacity – Canopy Model With Long Arm 210
Rated Lift Capacity – Cab Model With Standard Arm 211
Rated Lift Capacity – Cab Model With Standard Arm W/Counterweight 212
Rated Lift Capacity – Cab Model With Long Arm 213
Performance 214
Controls 214
Engine 215
Hydraulic System 215
Hydraulic Cylinders 216
Hydraulic Cycle Times 216
Drive System 216
Slew System 216
Undercarriage 216
Electrical 217
Capacities 217
Tracks 217
Ground Pressure 217
Environmental 218
Temperature Range 218
WARRANTY 219
WARRANTY 221
ALPHABETICAL INDEX 223

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M