Bobcat E32 Compact Excavator Operation & Maintenance Manual SN A94H11001 & Above – PDF DOWNLOAD

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Bobcat E32 Compact Excavator Operation & Maintenance Manual SN A94H11001 & Above = PDF DOWNLOAD

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Bobcat E32 Compact Excavator Operation & Maintenance Manual SN A94H11001 & Above – PDF DOWNLOAD

Language : English
Pages :196
Downloadable : Yes
File Type : PDF
Size:11.1 MB

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Bobcat E32 Compact Excavator Operation & Maintenance Manual SN A94H11001 & Above – PDF DOWNLOAD

S/N A94H11001 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Compact Excavator Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat excavator. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

TABLE OF CONTENTS:

Bobcat E32 Compact Excavator Operation & Maintenance Manual SN A94H11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Excavator Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EXCAVATOR IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Attachments 12
Buckets Available 12
Falling Object Guards (FOGS) 13
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
No-Text Safety Signs 24
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 29
Cab Interior Light (If Equipped) 29
Left Console 29
Right Console 30
Indicator Icons 31
STD / ISO Selector Valve 32
Raising And Lowering The Console 32
Two-Speed Travel 33
Auto Shift Drive Motors 33
Auto Idle Feature 33
OPERATOR CANOPY (ROPS / TOPS) 34
Description 34
OPERATOR CAB (ROPS / TOPS) 34
Description 34
Cab Door 35
Front Window 36
Front Wiper 38
Window Washer Reservoir 38
Right Side Windows 39
Heating, Ventilation, and Air Conditioning Ducting 40
EMERGENCY EXIT 40
Right Side Rear Window 40
Front Window 40
MOTION ALARM SYSTEM (IF EQUIPPED) 41
Operation 41
TRAVEL CONTROLS 42
Forward And Reverse Travel 42
Turning 42
HYDRAULIC CONTROLS 44
Description 44
STANDARD Control Pattern 44
ISO Control Pattern 45
Quick Couplers 46
Auxiliary Hydraulics 47
Relieve Hydraulic Pressure (Excavator And Attachment) 48
Secondary Auxiliary Hydraulics (If Equipped) 49
Relieve Hydraulic Pressure (Excavator And Attachment) 49
Return To Tank Valve (If Equipped) 50
BLADE CONTROL LEVER 51
Raising And Lowering Blade 51
ENGINE SPEED CONTROL DIAL 51
Setting Engine Speed (RPM) 51
BOOM SWING 52
Operation 52
BOOM LOAD HOLDING VALVE (IF EQUIPPED) 53
Description 53
Lowering Boom With Load Holding Valve 53
ARM LOAD HOLDING VALVE (IF EQUIPPED) 55
Description 55
Lowering Arm With Load Holding Valve 55
DAILY INSPECTION 57
Daily Inspection And Maintenance 57
PRE-STARTING PROCEDURE 58
Operation & Maintenance Manual And Operator’s Handbook Locations 58
Entering The Excavator 58
Seat Adjustment 59
Seat Belt 59
Control Console 60
Mirror Adjustment (If Equipped) 60
STARTING THE ENGINE 61
Key Switch 61
Keyless 62
Cold Temperature Starting 63
Warming The Hydraulic System 64
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 65
Procedure 65
ATTACHMENTS 66
Installing And Removing The Attachment (Hydraulic X-Change) 66
Installing And Removing The Attachment (Pin-On X- Change) 69
Installing And Removing The Attachment (Pin-On Attachment) 75
OPERATING PROCEDURE 76
Inspect The Work Area 76
Basic Operating Instructions 76
Lowering The Work Equipment (Engine STOPPED) 76
Object Handling 77
Using The Clamp (If Equipped) 78
Excavating 79
Boom Swing 81
Backfilling 82
Driving The Excavator 82
Operating On Slopes 83
Operating In Water 85
Extending The Arm (If Equipped) 86
Avoiding Track Damage 88
TOWING THE EXCAVATOR 89
Procedure 89
LIFTING THE EXCAVATOR 90
Procedure 90
TRANSPORTING THE EXCAVATOR ON A TRAILER 91
Loading And Unloading 91
Fastening 91
PREVENTIVE MAINTENANCE 93
MAINTENANCE SAFETY 95
SERVICE SCHEDULE 97
Chart 97
CONTROL CONSOLE LOCKOUTS 98
Inspection And Maintenance 98
SEAT BELT 99
Inspection And Maintenance 99
MOTION ALARM SYSTEM (IF EQUIPPED) 100
Description 100
Inspecting 100
Adjusting Switch Position 101
TAILGATE 102
Opening And Closing 102
Adjusting The Latch 102
RIGHT SIDE COVER 103
Opening And Closing 103
CAB FILTERS 104
Cleaning And Maintenance 104
AIR CLEANER SERVICE 105
Daily Check 105
Replacing The Filter Elements 105
FUEL SYSTEM 107
Fuel Specifications 107
Biodiesel Blend Fuel 107
Filling The Fuel Tank 108
Fuel Filters 109
Draining The Fuel Tank 109
Removing Air From The Fuel System 110
ENGINE LUBRICATION SYSTEM 111
Checking And Adding Engine Oil 111
Engine Oil Chart 111
Removing And Replacing Oil And Filter 112
ENGINE COOLING SYSTEM 113
Cleaning 113
Checking Level 114
Removing And Replacing Coolant 115
ELECTRICAL SYSTEM 116
Description 116
Fuse And Relay Location / Identification 116
Battery Maintenance 118
Using A Booster Battery (Jump Starting) 119
Removing And Installing The Battery 120
HYDRAULIC SYSTEM 121
Checking And Adding Hydraulic Oil 121
Hydraulic / Hydrostatic Fluid Chart 121
Removing And Replacing The Hydraulic Filters 122
Removing And Replacing The Hydraulic Filters 123
Removing And Replacing The Hydraulic Fluid 124
SPARK ARRESTER MUFFLER 125
Cleaning Procedure 125
TRACK TENSION 126
Adjusting 126
TRAVEL MOTOR 128
Checking And Adding Oil 128
Removing And Replacing Oil 128
ALTERNATOR BELT 129
Belt Adjustment 129
Belt Replacement 129
FAN BELT 129
Belt Adjustment 129
Belt Replacement 129
X-CHANGE 132
Inspection And Maintenance 132
TRACK ROLLER AND IDLER LUBRICATION 132
Procedure 132
BUCKET 133
Bucket Teeth Removal And Installation 133
LUBRICATION OF THE HYDRAULIC EXCAVATOR 134
Lubrication Locations 134
PIVOT PINS 136
Inspection And Maintenance 136
EXCAVATOR STORAGE AND RETURN TO SERVICE 137
Storage 137
Return To Service 137
SYSTEM SETUP & ANALYSIS 139
DIAGNOSTIC SERVICE CODES 141
Number Codes List 141
DISPLAY CONTROLLER PANEL SETUP 143
Passwords 143
Password Entry (For Starting and Operating the Machine) 143
Changing The Operator Password 143
Password Lockout Feature 144
Job Clock 144
RPM 144
MAINTENANCE CLOCK 145
Description 145
Setup 145
Reset 145
MACHINE SIGN TRANSLATIONS 147
MACHINE SIGN TRANSLATIONS 149
Service Schedule (7188747) 149
Warning (7178178) 152
Lift Chart (7174898) With Standard Arm 153
Lift Chart (7182361) With Standard Arm And Counterweight 156
Lift Chart (7174899) With Long Arm 159
Lift Chart (7203641) With Extendable Arm 162
Warning (7148157) 165
Warning (7178177) 167
Warning (6708929) 170
Warning (6809832) 170
Warning (7185933) 170
Warning (7148145) 171
Warning (7148147) 171
Using the X-Change (7102651) 172
Using the X-Change System (7134587) 175
Joystick Control Pattern Selector Lever (7178179) 178
Warning (6810004) 179
Warning (7169006) 179
SPECIFICATIONS 181
EXCAVATOR SPECIFICATIONS 183
E32 Excavator Machine Dimensions 183
E32 Excavator Machine Dimensions – Standard Arm 184
E32 Excavator Machine Dimensions – Long Arm 185
E32 Excavator Machine Dimensions – Extendable Arm 186
Performance 187
Controls 187
Engine 188
Hydraulic System 188
Hydraulic Cylinders 189
Hydraulic Cycle Times 189
Electrical 189
Drive System 189
Slew System 189
Undercarriage 190
Capacities 190
Tracks 190
Ground Pressure 190
WARRANTY 191
WARRANTY 193
ALPHABETICAL INDEX 195

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