Bobcat E32i Compact Excavator Operation & Maintenance Manual 7243877 (09-15) – PDF DOWNLOAD

Description

Bobcat E32i Compact Excavator Operation & Maintenance Manual 7243877 (09-15) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E32i Compact Excavator Operation & Maintenance Manual 7243877 (09-15) – PDF DOWNLOAD

Language : English
Pages : 274
Downloadable : Yes
File Type : PDF
Size:9.38 MB

DESCRIPTION:

Bobcat E32i Compact Excavator Operation & Maintenance Manual 7243877 (09-15) – PDF DOWNLOAD

S/N AUYJ11000 & Above
S/N B3JF11001 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Compact Excavator Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat excavator. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

TABLE OF CONTENTS:

Bobcat E32i Compact Excavator Operation & Maintenance Manual 7243877 (09-15) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Excavator Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EXCAVATOR IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Attachments 12
Buckets Available 12
Falling-Object Guards (FOGS) 13
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) (EXCAVATORS WITH TEXT DECALS) 22
Pictorial Only Safety Signs 24
MACHINE SIGNS (DECALS) (EXCAVATORS WITH PICTORIAL ONLY DECALS) 26
Pictorial Only Safety Signs 28
OPERATING INSTRUCTIONS 33
INSTRUMENTS AND CONSOLES 37
Left Console 37
Right Console 38
Instrument Panel – Standard 39
Instrument Panel – Deluxe 42
Radio Option 43
STD / ISO Selector Valve 45
Raising And Lowering The Console 45
Two-Speed Travel 46
Auto Shift Drive Motors 46
Auto Idle Feature 47
OPERATOR CANOPY (ROPS / TOPS) 48
Description 48
OPERATOR CAB (ROPS / TOPS) 48
Description 48
Cab Door 49
Front Window 50
Front Wiper 51
Window Washer Reservoir 51
Right Side Windows 52
Heating, Ventilation, And Air Conditioning Ducting 54
EMERGENCY EXIT 55
Right Side Rear Window 55
Front Window 55
MOTION ALARM SYSTEM 56
Operation 56
TRAVEL CONTROLS 57
Forward And Reverse Travel 57
Turning 57
HYDRAULIC CONTROLS 59
Description 59
STANDARD Control Pattern 59
ISO Control Pattern 60
Quick Couplers 61
Auxiliary Hydraulics – Standard Instrument Panel 62
Auxiliary Hydraulics – Deluxe Instrument Panel 63
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 64
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 64
Secondary Auxiliary Hydraulics 65
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 65
Return To Tank Valve 66
BLADE CONTROL LEVER 66
Raising And Lowering Blade 66
ENGINE SPEED CONTROL DIAL 67
Setting Engine Speed (RPM) 67
ECO Mode (With Deluxe Instrument Panel Only) 67
BOOM SWING 68
Operation 68
BOOM LOAD HOLDING VALVE 69
Description 69
Lowering Boom With Load Holding Valve 69
ARM LOAD HOLDING VALVE 71
Description 71
Lowering Arm With Load Holding Valve 71
DAILY INSPECTION 73
Daily Inspection And Maintenance 73
PRE-STARTING PROCEDURE 74
Operation & Maintenance Manual And Operator’s Handbook Locations 74
Entering The Excavator 74
Seat Adjustment 75
Seat Belt 75
Control Console 76
Mirror Adjustment 76
STARTING THE ENGINE 77
Key Switch 77
Keyless 78
Deluxe Instrument Panel 79
Warming The Hydraulic System 80
Cold Temperature Starting 80
MONITORING THE DISPLAY PANELS 81
Instrument Panel 81
Warning And Shutdown 81
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 82
Procedure 82
ATTACHMENTS 83
Installing And Removing The Attachment (Hydraulic X-Change) 83
Installing And Removing The Attachment (Pin-On X-Change) 86
Installing And Removing The Attachment (Quick Coupler, Lehnhoff® System) 92
Quick Coupler And Attachment Inspection 94
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 95
Installing And Removing The Attachment (Pin-On Attachment) 98
Installing And Removing The Pro Clamp System Tool 99
OPERATING PROCEDURE 107
Inspect The Work Area 107
Basic Operating Instructions 107
Lowering The Work Equipment (Engine STOPPED) 107
Object Handling With The Lifting Device 108
Lift Capacity 110
Using The Clamp (If Equipped) 112
Using The Pro Clamp System (If Equipped) 113
Excavating 114
Boom Swing 116
Backfilling 117
Driving The Excavator 117
Operating On Slopes 118
Operating In Water 120
Extending The Arm (If Equipped) 121
Avoiding Track Damage 123
DEPTH CHECK 124
Setup / Calibration 124
Initial Setup 134
Operation 141
TOWING THE EXCAVATOR 147
Procedure 147
LIFTING THE EXCAVATOR 148
Procedure 148
TRANSPORTING THE EXCAVATOR ON A TRAILER 149
Loading And Unloading 149
Fastening 149
PREVENTIVE MAINTENANCE 151
MAINTENANCE SAFETY 155
SERVICE SCHEDULE 157
Maintenance Intervals 157
CONTROL CONSOLE LOCKOUTS 159
Inspection And Maintenance 159
SEAT BELT 160
Inspection And Maintenance 160
MOTION ALARM SYSTEM 161
Description 161
Inspecting 161
Adjusting Switch Position 162
TAILGATE 163
Opening And Closing 163
Adjusting The Latch 163
RIGHT SIDE COVER 164
Opening And Closing 164
CAB FILTERS 165
Cleaning And Maintenance 165
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 166
Cleaning And Maintenance 166
AIR CLEANER SERVICE 167
Daily Check 167
Replacing The Filter Elements 167
FUEL SYSTEM 169
Fuel Specifications 169
Biodiesel Blend Fuel 169
Filling The Fuel Tank 170
Fuel Filters 171
Draining The Fuel Tank 171
Removing Air From The Fuel System 172
ENGINE LUBRICATION SYSTEM 173
Checking And Adding Engine Oil 173
Engine Oil Chart 173
Removing And Replacing Oil And Filter 174
ENGINE COOLING SYSTEM 175
Cleaning 175
Checking Level 176
Removing And Replacing Coolant 177
ELECTRICAL SYSTEM 178
Description 178
Fuse And Relay Location / Identification 178
Battery Maintenance 180
Using A Booster Battery (Jump Starting) 181
Removing And Installing The Battery 182
HYDRAULIC SYSTEM 183
Checking And Adding Hydraulic Oil 183
Hydraulic / Hydrostatic Fluid Chart 184
Removing And Replacing The Hydraulic Filters 185
Removing And Replacing The Hydraulic Fluid 187
SPARK ARRESTER MUFFLER 189
Cleaning Procedure 189
TRACK TENSION 190
Adjusting 190
TRAVEL MOTOR 194
Checking And Adding Oil 194
Removing And Replacing Oil 194
ALTERNATOR BELT 195
Belt Adjustment 195
Belt Replacement 195
FAN BELT 195
Belt Adjustment 195
Belt Replacement 195
X-CHANGE 198
Inspection And Maintenance 198
QUICK COUPLER 198
Quick Coupler And Attachment Inspection And Maintenance 198
TRACK ROLLER AND IDLER LUBRICATION 198
Procedure 198
BUCKET 199
Bucket Teeth Removal And Installation 199
LUBRICATION OF THE HYDRAULIC EXCAVATOR 200
Lubrication Locations 200
PIVOT PINS 203
Inspection And Maintenance 203
EXCAVATOR STORAGE AND RETURN TO SERVICE 204
Storage 204
Return To Service 204
SYSTEM SETUP AND ANALYSIS 205
DIAGNOSTIC SERVICE CODES 207
Viewing Service Codes 207
Service Codes List 208
CONTROL PANEL SETUP 211
Panel Setup (Deluxe Instrument Panel) 211
PASSWORD SETUP (KEYLESS START PANEL) 216
Password Description 217
Changing The Owner Password 217
Password Lockout Feature 217
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 218
Password Description 218
Changing The Owner Password 218
Changing The User Passwords 219
Password Lockout Feature 219
MAINTENANCE CLOCK 220
Description 220
Standard Instrument Panel 220
Setup 220
Reset 220
Deluxe Instrument Panel 221
MACHINE SIGN TRANSLATIONS 223
MACHINE SIGN TRANSLATIONS 225
Service Schedule (7241461) 225
Warning (7178178) 228
Lift Chart (7174898) With Standard Arm 229
Lift Chart (7182361) With Standard Arm And Counterweight 232
Lift Chart (7174899) With Long Arm 235
Lift Chart (7203641) With Extendable Arm 238
Warning (7148157) 241
Warning (7178177) 243
Warning (6708929) 246
Warning (7185933) 246
Warning (7148145) 247
Warning (7148147) 247
Using the X-Change (6818059) 248
Using the X-Change System (7220131) 251
Joystick Control Pattern Selector Lever (7178179) 254
Warning (6810004) 255
Warning (7169006) 255
SPECIFICATIONS 257
EXCAVATOR SPECIFICATIONS 259
Excavator Machine Dimensions 259
Excavator Machine Dimensions – Standard Arm 260
Excavator Machine Dimensions – Long Arm 261
Excavator Machine Dimensions – Extendable Arm 262
Performance 263
Controls 263
Engine 264
Hydraulic System 264
Hydraulic Cylinders 265
Hydraulic Cycle Times 265
Drive System 265
Slew System 265
Undercarriage 265
Electrical 266
Capacities 266
Tracks 266
Ground Pressure 266
Environmental 267
Temperature Range 267
WARRANTY 269
WARRANTY 271
ALPHABETICAL INDEX 273

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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