Bobcat E35 Compact Excavator Operation & Maintenance Manual 6990442 (01-18) – PDF DOWNLOAD

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Bobcat E35 Compact Excavator Operation & Maintenance Manual 6990442 (01-18) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E35 Compact Excavator Operation & Maintenance Manual 6990442 (01-18) – PDF DOWNLOAD

Language : English
Pages :228
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat E35 Compact Excavator Operation & Maintenance Manual 6990442 (01-18) – PDF DOWNLOAD

S/N AC2P15000 & Above
S/N B3GR11001 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Compact Excavator Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat excavator. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

TABLE OF CONTENTS:

Bobcat E35 Compact Excavator Operation & Maintenance Manual 6990442 (01-18) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
DECLARATION OF CONFORMITY 9
BOBCAT COMPANY IS IS0 9001 CERTIFIED 13
REGULAR MAINTENANCE ITEMS 13
LUBRICANTS AND FLUIDS 14
SERIAL NUMBER LOCATIONS 15
Excavator Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 15
EXCAVATOR IDENTIFICATION 16
FEATURES, ACCESSORIES AND ATTACHMENTS 17
Standard Items 17
Options And Accessories 17
Attachments 17
Buckets Available 17
Falling-Object Guards (FOGS) 18
Special Applications Kit 18
Special Applications Kit Inspection And Maintenance 18
SAFETY AND TRAINING RESOURCES 19
SAFETY INSTRUCTIONS 21
Before Operation 21
Safe Operation Is The Operator’s Responsibility 22
Safe Operation Needs A Qualified Operator 22
Avoid Silica Dust 23
FIRE PREVENTION 23
Maintenance 23
Operation 23
Electrical 23
Hydraulic System 24
Fueling 24
Starting 24
Spark Arrester Exhaust System 24
Welding And Grinding 24
Fire Extinguishers 24
PUBLICATIONS AND TRAINING RESOURCES 25
MACHINE SIGNS (DECALS) 26
Pictorial Only Safety Signs 28
OPERATING INSTRUCTIONS 33
INSTRUMENTS AND CONSOLES 37
Cab Interior Light (If Equipped) 37
Left Console 37
Right Console 38
Instrument Panel – Standard 39
Instrument Panel – Deluxe 42
Radio Option 43
Raising And Lowering The Console 45
Two-Speed Travel 45
Auto Shift Drive Motors 45
Auto Idle Feature 46
OPERATOR CANOPY (ROPS / TOPS) 47
Description 47
OPERATOR CAB (ROPS / TOPS) 47
Description 47
Cab Door 48
Front Window 49
Front Wiper 50
Window Washer Reservoir 50
Right Side Window 51
Heating, Ventilation, And Air Conditioning Ducting 52
EMERGENCY EXIT 52
Right Side Rear Window 52
Front Window 52
MOTION ALARM SYSTEM 53
Operation 53
TRAVEL CONTROLS 54
Forward And Reverse Travel 54
Turning 54
HYDRAULIC CONTROLS 56
Description 56
Quick Couplers 57
Auxiliary Hydraulics – Standard Instrument Panel 58
Auxiliary Hydraulics – Deluxe Instrument Panel 59
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 60
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 60
Secondary Auxiliary Hydraulics 61
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 61
Return To Tank Valve 62
BLADE CONTROL LEVER 63
Raising And Lowering Blade 63
ENGINE SPEED CONTROL DIAL 63
Setting Engine Speed (RPM) 63
ECO Mode (With Deluxe Instrument Panel Only) 63
BOOM SWING 64
Operation 64
BOOM LOAD HOLDING VALVE 65
Description 65
Lowering Boom With Load Holding Valve 65
ARM LOAD HOLDING VALVE 67
Description 67
Lowering Arm With Load Holding Valve 67
DAILY INSPECTION 69
Daily Inspection And Maintenance 69
PRE-STARTING PROCEDURE 70
Operation & Maintenance Manual And Operator’s Handbook Locations 70
Entering The Excavator 70
Seat Adjustment 71
Seat Belt 71
Control Console 72
Mirror Adjustment 72
STARTING THE ENGINE 73
Key Switch 73
Keyless 74
Deluxe Instrument Panel 75
Warming The Hydraulic System 76
Cold Temperature Starting 76
MONITORING THE DISPLAY PANELS 77
Instrument Panel 77
Warning And Shutdown 77
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 78
Procedure 78
ATTACHMENTS 79
Installing And Removing The Attachment (Pin-On Attachment) 79
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 80
Installing And Removing The Attachment (German Style Coupler) 84
OPERATING PROCEDURE 93
Inspect The Work Area 93
Basic Operating Instructions 93
Lowering The Work Equipment (Engine STOPPED) 93
Object Handling With The Lifting Device 94
Lift Capacity 96
Using The Clamp 98
Excavating 99
Boom Swing 101
Backfilling 102
Driving The Excavator 102
Operating On Slopes 103
Operating In Water 105
Avoiding Track Damage 106
DEPTH CHECK 107
Setup / Calibration 107
Initial Setup 117
Operation 124
TOWING THE EXCAVATOR 130
Procedure 130
LIFTING THE EXCAVATOR 131
Procedure 131
TRANSPORTING THE EXCAVATOR ON A TRAILER 132
Loading And Unloading 132
Fastening 133
PREVENTIVE MAINTENANCE 135
MAINTENANCE SAFETY 139
SERVICE SCHEDULE 141
Maintenance Intervals 141
Inspection Checkbook 143
CONTROL CONSOLE LOCKOUTS 143
Inspection And Maintenance 143
SEAT BELT 144
Inspection And Maintenance 144
MOTION ALARM SYSTEM 145
Description 145
Inspecting 145
Adjusting Switch Position 146
TAILGATE 147
Opening And Closing 147
Adjusting The Latch 147
RIGHT SIDE COVER 148
Opening And Closing 148
CAB FILTERS 149
Cleaning And Maintenance 149
HEATING, VENTILATION AND AIR CONDITIONG (HVAC) 150
Cleaning And Maintenance 150
AIR CLEANER SERVICE 151
Daily Check 151
Replacing The Filter Elements 151
FUEL SYSTEM 153
Fuel Specifications 153
Biodiesel Blend Fuel 153
Filling The Fuel Tank 154
Fuel Filters 155
Draining The Fuel Tank 155
Removing Air From The Fuel System 156
ENGINE LUBRICATION SYSTEM 157
Checking And Adding Engine Oil 157
Engine Oil Chart 157
Removing And Replacing Oil And Filter 158
ENGINE COOLING SYSTEM 159
Cleaning 159
Checking Level 160
Removing And Replacing Coolant 161
ELECTRICAL SYSTEM 162
Description 162
Fuse And Relay Location / Identification 162
Shut-Off Switch 164
Battery Maintenance 164
Using A Booster Battery (Jump Starting) 165
Removing And Installing The Battery 166
HYDRAULIC SYSTEM 167
Checking And Adding Hydraulic Oil 167
Hydraulic / Hydrostatic Fluid Chart 167
Removing And Replacing The Hydraulic Filters 168
Removing And Replacing The Hydraulic Filters 169
Removing And Replacing The Hydraulic Fluid 170
SPARK ARRESTER MUFFLER 171
Cleaning Procedure 171
TRACK TENSION 172
Adjusting 172
TRAVEL MOTOR 175
Checking And Adding Oil 175
Removing And Replacing Oil 175
ALTERNATOR BELT 176
Belt Adjustment 176
Belt Replacement 176
FAN BELT 176
Belt Adjustment 176
Belt Replacement 176
QUICK COUPLER 179
Quick Coupler And Attachment Inspection And Maintenance 179
X-CHANGE 179
Inspection And Maintenance 179
TRACK ROLLER AND IDLER LUBRICATION 179
Procedure 179
BUCKET 180
Bucket Teeth Removal And Installation 180
LUBRICATION OF THE HYDRAULIC EXCAVATOR 181
Lubrication Locations 181
PIVOT PINS 184
Inspection And Maintenance 184
EXCAVATOR STORAGE AND RETURN TO SERVICE 185
Storage 185
Return To Service 185
SYSTEM SETUP AND ANALYSIS 187
DIAGNOSTIC SERVICE CODES 189
Viewing Service Codes 189
Number Codes List 190
CONTROL PANEL SETUP 193
Panel Setup (Deluxe Instrument Panel) 193
PASSWORD SETUP (KEYLESS START PANEL) 198
Password Description 199
Changing The Owner, User 1 and User 2 Password 199
Password Lockout Feature 200
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 201
Password Description 201
Changing The Owner Password 201
Changing The User Passwords 202
Password Lockout Feature 202
MAINTENANCE CLOCK 203
Description 203
Standard Instrument Panel 203
Setup 203
Reset 203
Deluxe Instrument Panel 204
SPECIFICATIONS 205
EXCAVATOR SPECIFICATIONS 207
E35 Excavator Machine Dimensions 207
E35 Excavator Machine Dimensions – Standard Arm 208
E35 Excavator Machine Dimensions – Long Arm 209
Rated Lift Capacity – Canopy Model With Standard Arm 210
Rated Lift Capacity – Canopy Model With Standard Arm W/Counterweight 211
Rated Lift Capacity – Canopy Model With Long Arm 212
Rated Lift Capacity – Cab Model With Standard Arm 213
Rated Lift Capacity – Cab Model With Standard Arm W/Counterweight 214
Rated Lift Capacity – Cab Model With Long Arm 215
Performance 216
Controls 216
Engine 217
Hydraulic System 217
Hydraulic Cylinders 218
Hydraulic Cycle Times 218
Drive System 218
Slew System 218
Undercarriage 218
Electrical 219
Capacities 219
Tracks 219
Ground Pressure 219
Environmental 220
Temperature Range 220
WARRANTY 221
WARRANTY 223
ALPHABETICAL INDEX 225

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