Bobcat E35 Compact Excavator Operation & Maintenance Manual SN A93K11001 & Above – PDF DOWNLOAD

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Bobcat E35 Compact Excavator Operation & Maintenance Manual SN A93K11001 & Above – PDF DOWNLOAD

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Bobcat E35 Compact Excavator Operation & Maintenance Manual SN A93K11001 & Above – PDF DOWNLOAD

Language : English
Pages :202
Downloadable : Yes
File Type : PDF
Size:11.3 MB

DESCRIPTION:

Bobcat E35 Compact Excavator Operation & Maintenance Manual SN A93K11001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Compact Excavator Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat excavator. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

TABLE OF CONTENTS:

Bobcat E35 Compact Excavator Operation & Maintenance Manual SN A93K11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Excavator Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EXCAVATOR IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Attachments 12
Buckets Available 12
Falling Object Guards (FOGS) 13
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
No-Text Safety Signs 24
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 29
Cab Interior Light (If Equipped) 29
Left Console 29
Right Console 30
Indicator Icons 31
STD / ISO Selector Valve 32
Raising And Lowering The Console 32
Two-Speed Travel (Without Angle Blade Option) 33
Two-Speed Travel (With Angle Blade Option) 33
Auto Shift Drive Motors 33
Auto Idle Feature 34
OPERATOR CANOPY (ROPS / TOPS) 35
Description 35
OPERATOR CAB (ROPS / TOPS) 35
Description 35
Cab Door 36
Front Window 37
Front Wiper 39
Window Washer Reservoir 39
Right Side Windows 40
Heating, Ventilation, and Air Conditioning Ducting 41
EMERGENCY EXIT 41
Right Side Rear Window 41
Front Window 41
MOTION ALARM SYSTEM (IF EQUIPPED) 42
Operation 42
TRAVEL CONTROLS 43
Forward And Reverse Travel 43
Turning 43
HYDRAULIC CONTROLS 45
Description 45
STANDARD Control Pattern 45
ISO Control Pattern 46
Quick Couplers 47
Auxiliary Hydraulics 48
Relieve Hydraulic Pressure (Excavator And Attachment) 49
Secondary Auxiliary Hydraulics (If Equipped) 50
Relieve Hydraulic Pressure (Excavator And Attachment) 50
Return To Tank Valve (If Equipped) 51
BLADE CONTROL LEVER 52
Raising And Lowering Blade 52
Angling Blade (If Equipped) 52
ENGINE SPEED CONTROL DIAL 53
Setting Engine Speed (RPM) 53
BOOM SWING 54
Operation 54
BOOM LOAD HOLDING VALVE (IF EQUIPPED) 55
Description 55
Lowering Boom With Load Holding Valve 55
ARM LOAD HOLDING VALVE (IF EQUIPPED) 57
Description 57
Lowering Arm With Load Holding Valve 57
DAILY INSPECTION 59
Daily Inspection And Maintenance 59
PRE-STARTING PROCEDURE 60
Operation & Maintenance Manual And Operator’s Handbook Locations 60
Entering The Excavator 60
Seat Adjustment 61
Seat Belt 61
Control Console 62
Mirror Adjustment (If Equipped) 62
STARTING THE ENGINE 63
Key Switch 63
Keyless 64
Cold Temperature Starting 65
Warming The Hydraulic System 66
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 67
Procedure 67
ATTACHMENTS 68
Installing And Removing The Attachment (Hydraulic X-Change) 68
Installing And Removing The Attachment (Pin-On X- Change) 71
Installing And Removing The Attachment (Pin-On Attachment) 77
OPERATING PROCEDURE 78
Inspect The Work Area 78
Basic Operating Instructions 78
Lowering The Work Equipment (Engine STOPPED) 78
Object Handling 79
Using The Clamp (If Equipped) 80
Excavating 81
Boom Swing 83
Backfilling 84
Driving The Excavator 84
Operating On Slopes 85
Operating In Water 87
Extending The Arm (If Equipped) 88
Avoiding Track Damage 90
TOWING THE EXCAVATOR 91
Procedure 91
LIFTING THE EXCAVATOR 92
Procedure 92
TRANSPORTING THE EXCAVATOR ON A TRAILER 93
Loading And Unloading 93
Fastening 93
PREVENTIVE MAINTENANCE 95
MAINTENANCE SAFETY 99
SERVICE SCHEDULE 101
Chart 101
CONTROL CONSOLE LOCKOUTS 102
Inspection And Maintenance 102
SEAT BELT 103
Inspection And Maintenance 103
MOTION ALARM SYSTEM (IF EQUIPPED) 104
Description 104
Inspecting 104
Adjusting Switch Position 105
TAILGATE 106
Opening And Closing 106
Adjusting The Latch 106
RIGHT SIDE COVER 107
Opening And Closing 107
CAB FILTERS 108
Cleaning And Maintenance 108
AIR CLEANER SERVICE 109
Daily Check 109
Replacing The Filter Elements 109
FUEL SYSTEM 111
Fuel Specifications 111
Biodiesel Blend Fuel 111
Filling The Fuel Tank 112
Fuel Filters 113
Draining The Fuel Tank 113
Removing Air From The Fuel System 114
ENGINE LUBRICATION SYSTEM 115
Checking And Adding Engine Oil 115
Engine Oil Chart 115
Removing And Replacing Oil And Filter 116
ENGINE COOLING SYSTEM 117
Cleaning 117
Checking Level 118
Removing And Replacing Coolant 119
ELECTRICAL SYSTEM 120
Description 120
Fuse And Relay Location / Identification 120
Battery Maintenance 122
Using A Booster Battery (Jump Starting) 123
Removing And Installing The Battery 124
HYDRAULIC SYSTEM 125
Checking And Adding Hydraulic Oil 125
Hydraulic / Hydrostatic Fluid Chart 125
Removing And Replacing The Hydraulic Filters 126
Removing And Replacing The Hydraulic Filters 127
Removing And Replacing The Hydraulic Fluid 128
SPARK ARRESTER MUFFLER 129
Cleaning Procedure 129
TRACK TENSION 130
Adjusting 130
TRAVEL MOTOR 132
Checking And Adding Oil 132
Removing And Replacing Oil 132
ALTERNATOR BELT 133
Belt Adjustment 133
Belt Replacement 133
FAN BELT 133
Belt Adjustment 133
Belt Replacement 133
X-CHANGE 136
Inspection And Maintenance 136
TRACK ROLLER AND IDLER LUBRICATION 136
Procedure 136
BUCKET 137
Bucket Teeth Removal And Installation 137
CUTTING EDGE (ANGLE BLADE ONLY) 138
Removal And Installation 138
LUBRICATION OF THE HYDRAULIC EXCAVATOR 139
Lubrication Locations 139
PIVOT PINS 141
Inspection And Maintenance 141
EXCAVATOR STORAGE AND RETURN TO SERVICE 142
Storage 142
Return To Service 142
SYSTEM SETUP & ANALYSIS 143
DIAGNOSTIC SERVICE CODES 145
Number Codes List 145
DISPLAY CONTROLLER PANEL SETUP 147
Passwords 147
Password Entry (For Starting and Operating the Machine) 147
Changing The Operator Password 147
Password Lockout Feature 148
Job Clock 148
RPM 148
MAINTENANCE CLOCK 149
Description 149
Setup 149
Reset 149
MACHINE SIGN TRANSLATIONS 151
MACHINE SIGN TRANSLATIONS 153
Service Schedule (7188747) 153
Warning (7178178) 156
Lift Chart (7174900 With Standard Arm 157
Lift Chart (7182363) With Standard Arm W/Counterweight 160
Lift Chart (7174901) With Long Arm 163
Lift Chart (7203640) With Extendable Arm 166
Warning (7148157) 169
Warning (7178177) 171
Warning (6708929) 174
Warning (6809832) 174
Warning (7185933) 174
Warning (7148145) 175
Warning (7148147) 175
Using the X-Change (7102651) 176
Using the X-Change System (7134587) 179
Joystick Control Pattern Selector Lever (7178179) 182
Warning (6810004) 183
Warning (7169006) 183
SPECIFICATIONS 185
EXCAVATOR SPECIFICATIONS 187
E35 Excavator Machine Dimensions 187
E35 Excavator Machine Dimensions – Standard Arm 188
E35 Excavator Machine Dimensions – Long Arm 189
E35 Excavator Machine Dimensions – Extendable Arm 190
E35 Excavator Machine Dimensions – Angle Blade 191
Performance 192
Controls 192
Engine 193
Hydraulic System 193
Hydraulic Cylinders 194
Hydraulic Cycle Times 194
Electrical 194
Drive System 194
Slew System 194
Undercarriage 195
Capacities 195
Tracks 195
Ground Pressure 195
WARRANTY 197
WARRANTY 199
ALPHABETICAL INDEX 201

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