Bobcat E35 Compact Excavator Operation & Maintenance Manual SN AR1K11001 & Above – PDF DOWNLOAD

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Bobcat E35 Compact Excavator Operation & Maintenance Manual SN AR1K11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat E35 Compact Excavator Operation & Maintenance Manual SN AR1K11001 & Above – PDF DOWNLOAD

Language : English
Pages :262
Downloadable : Yes
File Type : PDF
Size:9.15 MB

DESCRIPTION:

Bobcat E35 Compact Excavator Operation & Maintenance Manual SN AR1K11001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Compact Excavator Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat excavator. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.

TABLE OF CONTENTS:

Bobcat E35 Compact Excavator Operation & Maintenance Manual SN AR1K11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Excavator Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EXCAVATOR IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Attachments 12
Buckets Available 12
Falling-Object Guards (FOGS) 13
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
Pictorial Only Safety Signs 25
OPERATING INSTRUCTIONS 27
INSTRUMENTS AND CONSOLES 31
Left Console 31
Right Console 32
Instrument Panel – Standard 33
Instrument Panel – Deluxe 36
Radio Option 37
STD / ISO Selector Valve 39
Raising And Lowering The Console 39
Two-Speed Travel (Without Angle Blade Option) 40
Two-Speed Travel (With Angle Blade Option) 40
Auto Shift Drive Motors 40
Auto Idle Feature 41
OPERATOR CANOPY (ROPS / TOPS) 42
Description 42
OPERATOR CAB (ROPS / TOPS) 42
Description 42
Cab Door 43
Front Window 44
Front Wiper 45
Window Washer Reservoir 45
Right Side Windows 46
Heating, Ventilation, And Air Conditioning Ducting 47
EMERGENCY EXIT 48
Right Side Rear Window 48
Front Window 48
MOTION ALARM SYSTEM 49
Operation 49
TRAVEL CONTROLS 50
Forward And Reverse Travel 50
Turning 50
HYDRAULIC CONTROLS 52
Description 52
STANDARD Control Pattern 52
ISO Control Pattern 53
Quick Couplers 54
Auxiliary Hydraulics – Standard Instrument Panel 55
Auxiliary Hydraulics – Deluxe Instrument Panel 56
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 57
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 57
Secondary Auxiliary Hydraulics 58
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 58
Return To Tank Valve 59
BLADE CONTROL LEVER 60
Raising And Lowering Blade 60
Angling Blade (If Equipped) 60
ENGINE SPEED CONTROL DIAL 61
Setting Engine Speed (RPM) 61
ECO Mode (With Deluxe Instrument Panel Only) 61
BOOM SWING 62
Operation 62
BOOM LOAD HOLDING VALVE 63
Description 63
Lowering Boom With Load Holding Valve 63
ARM LOAD HOLDING VALVE 65
Description 65
Lowering Arm With Load Holding Valve 65
DAILY INSPECTION 67
Daily Inspection And Maintenance 67
PRE-STARTING PROCEDURE 68
Operation & Maintenance Manual And Operator’s Handbook Locations 68
Entering The Excavator 68
Seat Adjustment 69
Seat Belt 69
Control Console 70
Mirror Adjustment 70
STARTING THE ENGINE 71
Key Switch 71
Keyless 72
Deluxe Instrument Panel 73
Warming The Hydraulic System 74
Cold Temperature Starting 74
Cold Temperature Engine Speed Control 74
MONITORING THE DISPLAY PANELS 75
Instrument Panel 75
Warning And Shutdown 75
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 76
Procedure 76
ATTACHMENTS 77
Installing And Removing The Attachment (Hydraulic X-Change) 77
Installing And Removing The Attachment (Pin-On X-Change) 80
Installing And Removing The Attachment (Pin-On Attachment) 86
Installing And Removing The Pro Clamp System Tool 87
OPERATING PROCEDURE 95
Inspect The Work Area 95
Basic Operating Instructions 95
Lowering The Work Equipment (Engine STOPPED) 95
Object Handling 96
Object Handling With The Lifting Device 97
Lift Capacity 99
Using The Hydraulic Clamp (If Equipped) 101
Using The Pro Clamp System (If Equipped) 102
Excavating 103
Boom Swing 105
Backfilling 106
Driving The Excavator 106
Operating On Slopes 107
Operating In Water 109
Extending The Arm (If Equipped) 110
Avoiding Track Damage 112
DEPTH CHECK 113
Setup / Calibration 113
Initial Setup 123
Operation 130
TOWING THE EXCAVATOR 136
Procedure 136
LIFTING THE EXCAVATOR 137
Procedure 137
TRANSPORTING THE EXCAVATOR ON A TRAILER 138
Loading And Unloading 138
Fastening 138
PREVENTIVE INSTRUCTIONS 139
MAINTENANCE SAFETY 141
SERVICE SCHEDULE 143
Maintenance Intervals 143
CONTROL CONSOLE LOCKOUTS 145
Inspection And Maintenance 145
SEAT BELT 146
Inspection And Maintenance 146
MOTION ALARM SYSTEM 147
Description 147
Inspecting 147
Adjusting Switch Position 148
TAILGATE 149
Opening And Closing 149
Adjusting The Latch 149
RIGHT SIDE COVER 150
Opening And Closing 150
CAB FILTERS 151
Cleaning And Maintenance 151
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 152
Cleaning And Maintenance 152
AIR CLEANER SERVICE 153
Replacing The Filter Elements 153
FUEL SYSTEM 155
Fuel Specifications 155
Biodiesel Blend Fuel 155
Filling The Fuel Tank 156
Fuel Filters 157
Removing Air From The Fuel System 158
Draining The Fuel Tank 158
ENGINE LUBRICATION SYSTEM 159
Checking And Adding Engine Oil 159
Engine Oil Chart 159
Removing And Replacing Oil And Filter 160
ENGINE COOLING SYSTEM 161
Cleaning 161
Checking Level 162
Removing And Replacing Coolant 163
ELECTRICAL SYSTEM 165
Description 165
Fuse And Relay Location / Identification 165
Battery Maintenance 167
Using A Booster Battery (Jump Starting) 168
Removing And Installing The Battery 169
HYDRAULIC SYSTEM 170
Checking And Adding Hydraulic Oil 170
Hydraulic / Hydrostatic Fluid Chart 171
Removing And Replacing The Hydraulic Filters 172
Removing And Replacing The Hydraulic Fluid 174
TRACK TENSION 175
Adjusting 175
TRAVEL MOTOR 178
Checking And Adding Oil 178
Removing And Replacing Oil 178
ALTERNATOR BELT 179
Belt Adjustment 179
Belt Replacement 179
AIR CONDITIONING BELT 181
Belt Adjustment 181
Belt Replacement 181
X-CHANGE 182
Inspection And Maintenance 182
BUCKET 182
Bucket Teeth Removal And Installation 182
TRACK ROLLER AND IDLER LUBRICATION 183
Procedure 183
CUTTING EDGE (ANGLE BLADE ONLY) 184
Removal And Installation 184
LUBRICATION OF THE HYDRAULIC EXCAVATOR 185
Lubrication Locations 185
PIVOT PINS 188
Inspection And Maintenance 188
EXCAVATOR STORAGE AND RETURN TO SERVICE 189
Storage 189
Return To Service 189
SYSTEM SETUP AND ANALYSIS 191
DIAGNOSTIC SERVICE CODES 193
Viewing Service Codes 193
CONTROL PANEL SETUP 199
Panel Setup (Deluxe Instrument Panel) 199
PASSWORD SETUP (KEYLESS START PANEL) 204
Password Description 205
Changing The Owner Password 205
Password Lockout Feature 205
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 206
Password Description 206
Changing The Owner Password 206
Changing The User Passwords 207
Password Lockout Feature 207
MAINTENANCE CLOCK 208
Description 208
Standard Instrument Panel 208
Setup 208
Reset 208
Deluxe Instrument Panel 209
MACHINE SIGN TRANSLATIONS 211
MACHINE SIGN TRANSLATIONS 213
Service Schedule (7241461) 213
Warning (7178178) 216
Lift Chart (7174900) With Standard Arm 217
Lift Chart (7182363) With Standard Arm W/Counterweight 220
Lift Chart (7174901) With Long Arm 223
Lift Chart (7203640) With Extendable Arm 226
Warning (7148157) 229
Warning (7178177) 231
Warning (6708929) 234
Warning (7185933) 234
Warning (7148145) 235
Warning (7148147) 235
Using the X-Change (6818059) 236
Using the X-Change System (7220131) 239
Joystick Control Pattern Selector Lever (7178179) 242
Warning (6810004) 243
Warning (7169006) 243
SPECIFICATIONS 245
E35 EXCAVATOR SPECIFICATIONS 247
Excavator Machine Dimensions 247
Excavator Machine Dimensions – Standard Arm 248
Excavator Machine Dimensions – Long Arm 249
Excavator Machine Dimensions – Extendable Arm 250
Excavator Machine Dimensions – Angle Blade 251
Performance 252
Engine 252
Controls 253
Hydraulic System 253
Hydraulic Cylinders 254
Hydraulic Cycle Times 254
Drive System 254
Slew System 254
Undercarriage 254
Electrical 255
Capacities 255
Tracks 256
Ground Pressure 256
WARRANTY 257
WARRANTY 259
ALPHABETICAL INDEX 261

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