Bobcat E35z Compact Excavator Operation & Maintenance Manual SN B3Y411001 & Above – PDF DOWNLOAD

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Bobcat E35z Compact Excavator Operation & Maintenance Manual SN B3Y411001 & Above – PDF DOWNLOAD

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Bobcat E35z Compact Excavator Operation & Maintenance Manual SN B3Y411001 & Above – PDF DOWNLOAD

Language : English
Pages : 236
Downloadable : Yes
File Type : PDF
Size: 43.2 MB

DESCRIPTION:

Bobcat E35z Compact Excavator Operation & Maintenance Manual SN B3Y411001 & Above – PDF DOWNLOAD

S/N B3Y411001 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions. The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat E35z Compact Excavator Operation & Maintenance Manual SN B3Y411001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
For Model E35z 5
BOBCAT COMPANY IS ISO 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants, And Fuel 8
SERIAL NUMBER LOCATIONS 9
Excavator Serial Number 9
DELIVERY REPORT 9
EXCAVATOR IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Attachments 11
Buckets Available 11
Falling-Object Protective Structure (FOPS) (Canopy Model) 12
Falling-Object Protective Structure (FOPS) (Cab Model) 12
Front Guard Kit 12
Front Guard Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) 19
Pictorial Only Safety Signs 21
OPERATING INSTRUCTIONS 25
INTENDED USE 29
INSTRUMENTS AND CONSOLES 30
Cab Interior Light (If Equipped) 30
Left Console 30
Right Console 31
Instrument Panel – Standard 32
Instrument Panel – Deluxe 35
Radio Option 36
Raising And Lowering The Console 38
Two-Speed Travel 38
Auto Shift Drive Motors 38
Auto Idle Feature 39
OPERATOR CANOPY (ROPS / TOPS / FOPS) 40
Description 40
OPERATOR CAB (ROPS / TOPS / FOPS) 40
Description 40
Cab Door 41
Front Window 42
Front Wiper 43
Window Washer Reservoir 43
Right Side Windows 44
Heating And Ventilation Ducting 45
EMERGENCY EXIT 45
Right Side Rear Window 45
Front Window 45
MOTION ALARM SYSTEM 46
Operation 46
TRAVEL CONTROLS 47
Forward And Reverse Travel 47
Turning 47
HYDRAULIC CONTROLS 49
Description 49
Quick Couplers 50
Selectable And Continuous Auxiliary Hydraulic Flow Description 51
Activating Primary Auxiliary Hydraulics With Standard Instrument Panel 51
Activating Primary Auxiliary Hydraulics With Deluxe Instrument Panel (Software Version 88 02 Or Below) 52
Activating Primary Auxiliary Hydraulics With Deluxe Instrument Panel (Software Version 88 03 Or Above) 52
Operating Attachments With Primary Auxiliary Hydraulics 53
Releasing Hydraulic Pressure In Excavator With Standard Instrument Panel 54
Releasing Hydraulic Pressure In Excavator With Deluxe Instrument Panel 54
Releasing Hydraulic Pressure In Attachments 55
Secondary Auxiliary Hydraulics Location 55
Operating Attachments With Secondary Auxiliary Hydraulics (Software Version 88 02 Or Below) 56
Releasing Secondary Auxiliary Hydraulic Pressure In Excavator 57
Releasing Secondary Auxiliary Hydraulic Pressure In Attachment 57
Fourth Auxiliary Hydraulics Location 57
Operating Attachments With Primary, Secondary, Or Fourth Auxiliary Hydraulics (Software Version 88 03 Or Above) 58
Third Auxiliary Hydraulics (A3) 61
Direct To Tank Switch 62
OVERLOAD WARNING DEVICE 62
Description 62
Operation 62
BLADE CONTROL LEVER 63
Raising And Lowering Blade 63
ENGINE SPEED CONTROL 63
Setting Engine Speed (RPM) 63
ECO Mode (With Deluxe Instrument Panel Only) 63
BOOM SWING 64
Operation 64
BOOM LOAD HOLDING VALVE 65
Description 65
Lowering Boom With Load Holding Valve 65
ARM LOAD HOLDING VALVE 67
Description 67
Lowering Arm With Load Holding Valve 67
DAILY INSPECTION 69
Daily Inspection And Maintenance 69
PRE-STARTING PROCEDURE 71
Operation & Maintenance Manual And Operator’s Handbook Locations 71
Entering The Excavator 71
Seat Adjustment 72
Seat Belt 72
STARTING THE ENGINE 73
Standard Instrument Panel – Key Start 73
Standard Instrument Panel – Keyless Start 74
Deluxe Instrument Panel – Keyless Start 75
Lowering The Control Console 76
Warming The Hydraulic System 76
Cold Temperature Starting 76
MONITORING THE DISPLAY PANELS 77
Instrument Panel 77
Warning And Shutdown 77
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 78
Procedure 78
ATTACHMENTS 79
Installing And Removing The Attachment (Pin-On Attachment) 79
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 80
Installing And Removing The Attachment (German Style Coupler) 84
Installing And Removing The Attachment (Mechanical Pin Grabber Coupler) 88
Installing And Removing The Attachment (Bobcat Hydraulic Quick Coupler) 92
Installing And Removing The Attachment (Pin-On X-Change) 97
Installing And Removing The Pro Clamp System Tool 101
OPERATING PROCEDURE 109
Inspect The Work Area 109
Basic Operating Instructions 109
Lowering The Work Equipment (Engine STOPPED) 109
Object Handling With The Lifting Device 110
Lift Capacity 112
Using The Clamp 114
Using The Pro Clamp System 115
Driving The Excavator 116
Operating On Slopes 117
Operating In Water 119
Avoiding Track Damage 120
DEPTH CHECK 121
Setup / Calibration 121
Initial Setup 131
Operation 138
TOWING THE EXCAVATOR 144
Procedure 144
LIFTING THE EXCAVATOR 145
Procedure 145
TRANSPORTING THE EXCAVATOR ON A TRAILER 146
Loading And Unloading 146
Fastening 147
PREVENTIVE MAINTENANCE 149
SERVICE SCHEDULE 153
Maintenance Intervals 153
Inspection Checkbook 154
CONTROL CONSOLE LOCKOUTS 155
Inspection And Maintenance 155
SEAT BELT 156
Inspection And Maintenance 156
MOTION ALARM SYSTEM 157
Description 157
Inspecting 157
Adjusting Switch Position 158
TAILGATE 159
Opening And Closing 159
Adjusting The Latch 159
RIGHT SIDE COVER 160
Opening And Closing 160
RIGHT SIDE PANEL 160
Removal And Installation 160
CAB FILTERS 161
Cleaning And Maintenance 161
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 162
Cleaning And Maintenance 162
AIR CLEANER SERVICE 163
Daily Check 163
Replacing The Filter Elements 163
FUEL SYSTEM 165
Fuel Specifications 165
Biodiesel Blend Fuel 165
Filling The Fuel Tank 166
Fuel Filters 167
Draining The Fuel Tank 167
Removing Air From The Fuel System 168
ENGINE LUBRICATION SYSTEM 169
Checking And Adding Engine Oil 169
Engine Oil Chart 169
Removing And Replacing Oil And Filter 170
ENGINE COOLING SYSTEM 171
Cleaning 171
Checking Level 172
Removing And Replacing Coolant 173
ELECTRICAL SYSTEM 174
Description 174
Fuse And Relay Location / Identification 174
Shut-Off Switch 176
Battery Maintenance 177
Maintaining Battery Charge Level 177
Battery Service During Machine Storage 177
Battery Testing 178
Battery Charging 178
Using A Booster Battery (Jump Starting) 179
Removing And Installing The Battery 180
HYDRAULIC SYSTEM 181
Checking And Adding Hydraulic Oil 181
Removing And Replacing The Hydraulic Filters 182
Hydraulic / Hydrostatic Fluid Chart 183
Removing And Replacing The Hydraulic Fluid 183
SPARK ARRESTER MUFFLER 185
Cleaning Procedure 185
TRACK TENSION 187
Adjusting 187
TRAVEL MOTOR 189
Checking And Adding Oil 189
Removing And Replacing Oil 189
ALTERNATOR BELT 190
Belt Adjustment 190
Belt Replacement 190
FAN BELT 190
Belt Adjustment 190
Belt Replacement 190
QUICK COUPLER 193
Quick Coupler And Attachment Inspection And Maintenance 193
X-CHANGE 193
Inspection And Maintenance 193
BUCKET 194
Bucket Teeth Removal And Installation 194
TRACK ROLLER AND IDLER LUBRICATION 194
Procedure 194
LUBRICATION OF THE HYDRAULIC EXCAVATOR 195
Lubrication Locations 195
PIVOT PINS 197
Inspection And Maintenance 197
EXCAVATOR STORAGE AND RETURN TO SERVICE 198
Storage 198
Return To Service 198
SYSTEM SETUP AND ANALYSIS 199
DIAGNOSTIC SERVICE CODES 200
Viewing Service Codes 200
Service Codes List 201
CONTROL PANEL SETUP 204
Deluxe Instrument Panel 204
PASSWORD SETUP (KEYPAD PANEL) 210
Password Description 210
Changing The Owner, User 1, And User 2 Passwords 210
Password Lockout Feature 211
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 212
Password Description 212
Changing The Owner Password 212
Changing The User Passwords 213
Password Lockout Feature 213
MAINTENANCE CLOCK 214
Description 214
Standard Instrument Panel 214
Setup 214
Reset 214
Deluxe Instrument Panel 214
SPECIFICATIONS 215
EXCAVATOR SPECIFICATIONS 216
Excavator Machine Dimensions 216
Excavator Machine Dimensions – Standard Arm 217
Excavator Machine Dimensions – Long Arm 218
Rated Lift Capacity For Standard Arm, Medium Counterweight, And Canopy 219
Rated Lift Capacity For Long Arm, Medium Counterweight, And Canopy 220
Rated Lift Capacity For Standard Arm, Heavy Counterweight, And Canopy 221
Rated Lift Capacity For Standard Arm, Medium Counterweight, And Cab 222
Rated Lift Capacity For Long Arm, Medium Counterweight, And Cab 223
Rated Lift Capacity For Standard Arm, Heavy Counterweight, And Cab 224
Rated Lift Capacity For Long Arm, Heavy Counterweight, And Canopy 225
Rated Lift Capacity For Long Arm, Heavy Counterweight, And Cab 226
Performance 227
Controls 227
Engine 228
Hydraulic System 228
Hydraulic Cycle Times 229
Hydraulic Cylinders 229
Drive System 229
Slew System 229
Undercarriage 229
Electrical 230
Capacities 230
Tracks 231
Ground Pressure 231
Environmental 231
Temperature Range 231
WARRANTY 232
WARRANTY 233
ALPHABETICAL INDEX 234
SERVICE SCHEDULE SYMBOLS 235

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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