Bobcat E45 Compact Excavator Operation & Maintenance Manual 6989436 (11-15) – PDF DOWNLOAD

Description

Bobcat E45 Compact Excavator Operation & Maintenance Manual 6989436 (11-15) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E45 Compact Excavator Operation & Maintenance Manual 6989436 (11-15) – PDF DOWNLOAD

Language : English
Pages :206
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Bobcat E45 Compact Excavator Operation & Maintenance Manual 6989436 (11-15) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Excavator Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EXCAVATOR IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Attachments 12
Buckets Available 12
Falling-Object Guards (FOGS) 13
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
Pictorial Only Safety Signs 24
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 29
Cab Interior Light (If Equipped) 29
Left Console 29
Right Console 30
Indicator Icons 31
STD / ISO Selector Valve 32
Raising And Lowering The Console 32
Two-Speed Travel (Without Angle Blade Option) 33
Two-Speed Travel (With Angle Blade Option) 33
Auto-Shift Drive System (If Equipped) 33
Auto Idle Feature 34
OPERATOR CANOPY (ROPS / TOPS) 35
Description 35
OPERATOR CAB (ROPS / TOPS) 35
Description 35
Cab Door 36
Front Window 37
Front Wiper 39
Window Washer Reservoir 39
Right Side Windows 40
Heating, Ventilation, And Air Conditioning Ducting 41
EMERGENCY EXIT 42
Right Side Rear Window 42
Front Window 42
MOTION ALARM SYSTEM 43
Operation 43
TRAVEL CONTROLS 44
Forward And Reverse Travel 44
Turning 44
HYDRAULIC CONTROLS 46
Description 46
STANDARD Control Pattern 46
ISO Control Pattern 47
Quick Couplers 48
Auxiliary Hydraulics 49
Relieve Hydraulic Pressure (Excavator And Attachment) 50
Secondary Auxiliary Hydraulics (If Equipped) 51
Relieve Hydraulic Pressure (Excavator And Attachment) 51
Return To Tank Valve (If Equipped) 52
BLADE CONTROL LEVER 53
Raising And Lowering Blade 53
Angling Blade (If Equipped) 53
ENGINE SPEED CONTROL DIAL 54
Setting Engine Speed (RPM) 54
BOOM SWING 55
Operation 55
BOOM LOAD HOLDING VALVE 56
Description 56
Lowering Boom With Load Holding Valve 56
ARM LOAD HOLDING VALVE 58
Description 58
Lowering Arm With Load Holding Valve 58
DAILY INSPECTION 60
Daily Inspection And Maintenance 60
PRE-STARTING PROCEDURE 61
Operation & Maintenance Manual And Operator’s Handbook Locations 61
Entering The Excavator 61
Seat Adjustment 62
Seat Belt 62
Control Console 63
Mirror Adjustment (If Equipped) 63
STARTING THE ENGINE 64
Key Switch 64
Keyless 65
Cold Temperature Starting 66
Warming The Hydraulic System 67
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 68
Procedure 68
ATTACHMENTS 69
Installing And Removing The Attachment (Hydraulic X-Change) 69
Installing And Removing The Attachment (Pin-On X-Change) 72
Installing And Removing The Attachment (Pin-On Attachment) 78
OPERATING PROCEDURE 79
Inspect The Work Area 79
Basic Operating Instructions 79
Lowering The Work Equipment (Engine STOPPED) 79
Object Handling 80
Using The Clamp 81
Excavating 82
Boom Swing 84
Backfilling 85
Driving The Excavator 85
Operating On Slopes 86
Operating In Water 88
Extending The Arm (If Equipped) 89
Avoiding Track Damage 91
TOWING THE EXCAVATOR 92
Procedure 92
LIFTING THE EXCAVATOR 93
Procedure 93
TRANSPORTING THE EXCAVATOR ON A TRAILER 94
Loading And Unloading 94
Fastening 94
PREVENTIVE MAINTENANCE 95
MAINTENANCE SAFETY 99
SERVICE SCHEDULE 101
Maintenance Intervals 101
CONTROL CONSOLE LOCKOUTS 103
Inspection And Maintenance 103
SEAT BELT 104
Inspection And Maintenance 104
MOTION ALARM SYSTEM 105
Description 105
Inspecting 105
Adjusting Switch Position 106
TAILGATE 107
Opening And Closing 107
Adjusting The Latch 107
RIGHT SIDE COVER 108
Opening And Closing 108
CAB FILTERS 109
Cleaning And Maintenance 109
AIR CLEANER SERVICE 110
Daily Check 110
Replacing Filter Elements 110
FUEL SYSTEM 112
Fuel Specifications 112
Biodiesel Blend Fuel 112
Filling The Fuel Tank 113
Fuel Filters 114
Draining The Fuel Tank 114
Removing Air From The Fuel System 115
ENGINE LUBRICATION SYSTEM 116
Checking And Adding Engine Oil 116
Engine Oil Chart 116
Removing And Replacing Oil And Filter 117
ENGINE COOLING SYSTEM 118
Cleaning 118
Checking Level 119
Removing And Replacing Coolant 120
ELECTRICAL SYSTEM 121
Description 121
Fuse And Relay Location / Identification 121
Battery Maintenance 123
Using A Booster Battery (Jump Starting) 124
Removing And Installing The Battery 125
HYDRAULIC SYSTEM 126
Checking And Adding Hydraulic Oil 126
Hydraulic / Hydrostatic Fluid Chart 126
Removing And Replacing The Hydraulic Filters 127
Removing And Replacing The Hydraulic Fluid 129
SPARK ARRESTER MUFFLER 130
Cleaning Procedure 130
TRACK TENSION 131
Adjusting 131
TRAVEL MOTOR 134
Checking And Adding Oil 134
Removing And Replacing Oil 134
ALTERNATOR BELT 135
Belt Adjustment 135
Belt Replacement 135
AIR CONDITIONING COMPRESSOR BELT 137
Belt Adjustment 137
Belt Replacement 137
X-CHANGE 138
Inspection And Maintenance 138
TRACK ROLLER AND IDLER LUBRICATION 138
Procedure 138
BUCKET 139
Bucket Teeth Removal And Installation 139
CUTTING EDGE (ANGLE BLADE ONLY) 140
Removal And Installation 140
LUBRICATION OF THE HYDRAULIC EXCAVATOR 141
Lubrication Locations 141
PIVOT PINS 144
Inspection And Maintenance 144
EXCAVATOR STORAGE AND RETURN TO SERVICE 145
Storage 145
Return To Service 145
SYSTEM SETUP & ANALYSIS 147
DIAGNOSTIC SERVICE CODES 149
Number Codes List 149
DISPLAY CONTROLLER PANEL SETUP 151
Passwords 151
Password Entry (For Starting And Operating The Machine) 151
Changing The Operator Password 151
Password Lockout Feature 152
Job Clock 152
RPM 152
MAINTENANCE CLOCK 153
Description 153
Setup 153
Reset 153
MACHINE SIGN TRANSLATIONS 155
MACHINE SIGN TRANSLATIONS 157
Service Schedule (7188747) 157
Warning (7178178) 160
Lift Chart (7188430) With Standard Arm 161
Lift Chart (7188432) With Standard Arm W/Counterweight 164
Lift Chart (7188441) With Long Arm 167
Lift Chart (7221251) With Extendable Arm 170
Warning (7148157) 173
Warning (7178177) 175
Warning (6708929) 178
Warning (7189532) 178
Warning (7185933) 178
Warning (7148145) 179
Warning (7148147) 179
Using the X-Change (6818059) 180
Using the X-Change System (7220131) 183
Joystick Control Pattern Selector Lever (7178179) 186
Warning (6810004) 187
Warning (7169006) 187
SPECIFICATIONS 189
E45 EXCAVATOR SPECIFICATIONS 191
Machine Dimensions 191
Machine Dimensions (Standard Arm) 192
Machine Dimensions (Long Arm) 193
Machine Dimensions – Extendable Arm 194
Machine Dimensions (Angle Blade) 195
Performance 196
Controls 196
Engine 197
Hydraulic System 198
Hydraulic Cylinders 199
Hydraulic Cycle Times 199
Electrical 199
Drive System 199
Slew System 199
Undercarriage 200
Capacities 200
Tracks 200
Ground Pressure 200
WARRANTY 201
WARRANTY 203
ALPHABETICAL INDEX 205

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

S/N AG3G11001 – AG3G13999

Bobcat E45 Compact Excavator Operation & Maintenance Manual 6989436 (11-15) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
• The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:

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