Bobcat E45 Compact Excavator Operation & Maintenance Manual SN AG3G14000 & Above – PDF DOWNLOAD

Description

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN AG3G14000 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN AG3G14000 & Above – PDF DOWNLOAD

Language : English
Pages :252
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN AG3G14000 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Excavator Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
EXCAVATOR IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Attachments 8
Buckets Available 8
Falling-Object Guards (FOGS) 9
Special Applications Kit 9
Special Applications Kit Inspection And Maintenance 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Avoid Silica Dust 13
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 14
Fueling 14
Starting 14
Spark Arrester Exhaust System 14
Welding And Grinding 14
Fire Extinguishers 14
PUBLICATIONS AND TRAINING RESOURCES 15
MACHINE SIGNS (DECALS) 16
Pictorial Only Safety Signs 18
OPERATING INSTRUCTIONS 19
INTENDED USE 22
INSTRUMENTS AND CONSOLES 23
Cab Interior Light 23
Left Console 23
Right Console 24
Instrument Panel – Standard 25
Instrument Panel – Deluxe 28
Radio Option 29
STD / ISO Selector Valve 31
Raising And Lowering The Console 31
Two-Speed Travel (Without Angle Blade Option) 32
Two-Speed Travel (With Angle Blade Option) 32
Auto-Shift Drive System 32
Auto Idle Feature 33
OPERATOR CANOPY (ROPS / TOPS) 34
Description 34
OPERATOR CAB (ROPS / TOPS) 34
Description 34
Cab Door 35
Front Window 36
Front Wiper 37
Window Washer Reservoir 37
Right Side Windows 38
Heating, Ventilation, And Air Conditioning Ducting 40
EMERGENCY EXIT 41
Right Side Rear Window 41
Front Window 41
MOTION ALARM SYSTEM 42
Operation 42
TRAVEL CONTROLS 43
Forward And Reverse Travel 43
Turning 43
HYDRAULIC CONTROLS 45
Description 45
STANDARD Control Pattern 45
ISO Control Pattern 46
Quick Couplers 47
Auxiliary Hydraulics – Standard Instrument Panel 48
Auxiliary Hydraulics – Deluxe Instrument Panel 49
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 50
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 50
Secondary Auxiliary Hydraulics 51
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 51
Return To Tank Valve 52
OVERLOAD WARNING 52
Description 52
Operation 52
BLADE CONTROL LEVER 53
Raising And Lowering Blade 53
Angling Blade (If Equipped) 53
ENGINE SPEED CONTROL DIAL 54
Setting Engine Speed (RPM) 54
ECO Mode (With Deluxe Instrument Panel Only) 54
BOOM SWING 55
Operation 55
BOOM LOAD HOLDING VALVE 56
Description 56
Lowering Boom With Load Holding Valve 56
ARM LOAD HOLDING VALVE 58
Description 58
Lowering Arm With Load Holding Valve 58
DAILY INSPECTION 60
Daily Inspection And Maintenance 60
PRE-STARTING PROCEDURE 61
Operation & Maintenance Manual And Operator’s Handbook Locations 61
Entering The Excavator 61
Seat Adjustment 62
Seat Belt 62
Control Console 63
Mirror Adjustment 63
STARTING THE ENGINE 64
Key Switch 64
Keyless 65
Deluxe Instrument Panel 66
Warming The Hydraulic System 67
Cold Temperature Starting 67
MONITORING THE DISPLAY PANELS 68
Instrument Panel 68
Warning And Shutdown 68
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 69
Procedure 69
ATTACHMENTS 70
Installing And Removing The Attachment (Hydraulic X-Change) 70
Installing And Removing The Attachment (Pin Grabber Quick Coupler) 73
Installing And Removing The Attachment (Pin-On X-Change) 78
Installing And Removing The Attachment (Pin-On Attachment) 84
Installing And Removing The Pro Clamp System Tool 85
OPERATING PROCEDURE 92
Inspect The Work Area 92
Basic Operating Instructions 92
Lowering The Work Equipment (Engine STOPPED) 92
Object Handling 93
Object Handling With The Lifting Device 94
Lift Capacity 96
Using The Clamp 98
Using The Pro Clamp System 99
Driving The Excavator 100
Operating On Slopes 101
Operating In Water 103
Extending The Arm 104
Avoiding Track Damage 106
DEPTH CHECK 107
Setup / Calibration 107
Initial Setup 117
Operation 124
TOWING THE EXCAVATOR 130
Procedure 130
LIFTING THE EXCAVATOR 131
Procedure 131
TRANSPORTING THE EXCAVATOR ON A TRAILER 132
Loading And Unloading 132
Fastening 132
PREVENTIVE MAINTENANCE 133
MAINTENANCE SAFETY 136
SERVICE SCHEDULE 137
Maintenance Intervals 137
CONTROL CONSOLE LOCKOUTS 139
Inspection And Maintenance 139
SEAT BELT 140
Inspection And Maintenance 140
MOTION ALARM SYSTEM 141
Description 141
Inspecting 141
Adjusting Switch Position 142
TAILGATE 143
Opening And Closing 143
Adjusting The Latch 143
RIGHT SIDE COVER 144
Opening And Closing 144
CAB FILTERS 145
Cleaning And Maintenance 145
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 146
Cleaning And Maintenance 146
AIR CLEANER SERVICE 147
Daily Check 147
Replacing Filter Elements 147
FUEL SYSTEM 149
Fuel Specifications 149
Biodiesel Blend Fuel 149
Filling The Fuel Tank 150
Fuel Filters 151
Draining The Fuel Tank 151
Removing Air From The Fuel System 152
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 153
Removing And Replacing Oil And Filter 154
ENGINE COOLING SYSTEM 155
Cleaning 155
Checking Level 156
Removing And Replacing Coolant 157
ELECTRICAL SYSTEM 158
Description 158
Fuse And Relay Location / Identification 158
Battery Maintenance 160
Maintaining Battery Charge Level 160
Battery Service During Machine Storage 160
Battery Testing 161
Battery Charging 161
Using A Booster Battery (Jump Starting) 162
Removing And Installing The Battery 163
HYDRAULIC SYSTEM 164
Checking And Adding Hydraulic Oil 164
Hydraulic / Hydrostatic Fluid Chart 164
Removing And Replacing The Hydraulic Filters 165
Removing And Replacing The Hydraulic Fluid 167
SPARK ARRESTER MUFFLER 168
Cleaning Procedure 168
TRACK TENSION 169
Adjusting 169
TRAVEL MOTOR 172
Checking And Adding Oil 172
Removing And Replacing Oil 172
ALTERNATOR BELT 173
Belt Adjustment 173
Belt Replacement 173
AIR CONDITIONING COMPRESSOR BELT 175
Belt Adjustment 175
Belt Replacement 175
X-CHANGE 176
Inspection And Maintenance 176
PIN GRABBER QUICK COUPLER 176
Inspection And Maintenance 176
TRACK ROLLER AND IDLER LUBRICATION 176
Procedure 176
BUCKET 177
Bucket Teeth Removal And Installation 177
CUTTING EDGE (ANGLE BLADE ONLY) 178
Removal And Installation 178
LUBRICATION OF THE HYDRAULIC EXCAVATOR 179
Lubrication Locations 179
PIVOT PINS 182
Inspection And Maintenance 182
EXCAVATOR STORAGE AND RETURN TO SERVICE 183
Storage 183
Return To Service 183
SYSTEM SETUP AND ANALYSIS 184
DIAGNOSTIC SERVICE CODES 185
Viewing Service Codes 185
Number Codes List 186
CONTROL PANEL SETUP 189
Panel Setup (Deluxe Instrument Panel) 189
PASSWORD SETUP (KEYLESS START PANEL) 194
Password Description 195
Changing The Owner Password 195
Password Lockout Feature 195
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 196
Password Description 196
Changing The Owner Password 196
Changing The User Passwords 197
Password Lockout Feature 197
MAINTENANCE CLOCK 198
Description 198
Standard Instrument Panel 198
Setup 198
Reset 198
Deluxe Instrument Panel 199
MACHINE SIGN TRANSLATIONS 200
MACHINE SIGN TRANSLATIONS 201
Service Schedule (7238018) 201
Warning (7178178) 204
Lift Chart (7188430) With Standard Arm 205
Lift Chart (7188432) With Standard Arm W/Counterweight 208
Lift Chart (7188441) With Long Arm 211
Lift Chart (7221251) With Extendable Arm 214
Warning (7148157) 217
Warning (7178177) 219
Warning (6708929) 222
Warning (7189532) 222
Warning (7185933) 222
Warning (7148145) 223
Warning (7148147) 223
Using the X-Change (6818059) 224
Using the X-Change System (7220131) 227
Using the Pin Grabber Attachment Coupler System (7220038) 230
Joystick Control Pattern Selector Lever (7178179) 233
Warning (6810004) 234
Warning (7169006) 234
SPECIFICATIONS 235
EXCAVATOR SPECIFICATIONS 236
E45 Machine Dimensions 236
E45 Machine Dimensions (Standard Arm) 237
E45 Machine Dimensions (Long Arm) 238
E45 Machine Dimensions – Extendable Arm 239
E45 Machine Dimensions (Angle Blade) 240
Performance 241
Controls 241
Engine 242
Hydraulic System 243
Hydraulic Cylinders 244
Hydraulic Cycle Times 244
Drive System 244
Slew System 244
Undercarriage 244
Electrical 245
Capacities 245
Tracks 245
Ground Pressure 245
WARRANTY 246
WARRANTY 247
ALPHABETICAL INDEX 249

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN AG3G14000 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
• The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:

Customer Support: [email protected]

https://vimeo.com/842472486?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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