Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B2VY11001 & Above – PDF DOWNLOAD

Description

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B2VY11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B2VY11001 & Above – PDF DOWNLOAD

Language : English
Pages : 260
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B2VY11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Excavator Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
EXCAVATOR IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Attachments 8
Buckets Available 8
Falling-Object Guards (FOGS) 9
Special Applications Kit 9
Special Applications Kit Inspection And Maintenance 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Avoid Silica Dust 13
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 14
Fueling 14
Starting 14
Spark Arrester Exhaust System 14
Welding And Grinding 14
Fire Extinguishers 14
PUBLICATIONS AND TRAINING RESOURCES 15
MACHINE SIGNS (DECALS) 16
Pictorial Only Safety Signs 18
OPERATING INSTRUCTIONS 20
INTENDED USE 24
INSTRUMENTS AND CONSOLES 25
Cab Interior Light 25
Left Console 25
Right Console 26
Instrument Panel – Standard 27
Instrument Panel – Standard (Data Display Screen) 29
Instrument Panel – Deluxe 30
Radio Option 31
STD / ISO Selector Valve 33
Raising And Lowering The Console 33
Two-Speed Travel (Without Angle Blade Option) 34
Two-Speed Travel (With Angle Blade Option) 34
Auto-Shift Drive System 34
Auto Idle Feature 35
OPERATOR CANOPY (ROPS / TOPS) 36
Description 36
OPERATOR CAB (ROPS / TOPS) 36
Description 36
Cab Door 37
Front Window 38
Front Wiper 39
Window Washer Reservoir 39
Right Side Windows 40
Heating, Ventilation, And Air Conditioning Ducting 42
EMERGENCY EXIT 43
Right Side Rear Window 43
Front Window 43
MOTION ALARM SYSTEM 44
Operation 44
TRAVEL CONTROLS 45
Forward And Reverse Travel 45
Turning 45
HYDRAULIC CONTROLS 47
Description 47
STANDARD Control Pattern 47
ISO Control Pattern 48
Quick Couplers 49
Auxiliary Hydraulics – Standard Instrument Panel 50
Auxiliary Hydraulics – Deluxe Instrument Panel 51
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 52
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 53
Secondary Auxiliary Hydraulics 54
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 54
Return To Tank Valve 55
OVERLOAD WARNING 55
Description 55
Operation 55
BLADE CONTROL LEVER 56
Raising And Lowering Blade 56
Angling Blade (If Equipped) 56
ENGINE SPEED CONTROL DIAL 57
Setting Engine Speed (RPM) 57
ECO Mode (With Deluxe Instrument Panel Only) 57
BOOM SWING 58
Operation 58
BOOM LOAD HOLDING VALVE 59
Description 59
Lowering Boom With Load Holding Valve 59
ARM LOAD HOLDING VALVE 61
Description 61
Lowering Arm With Load Holding Valve 61
DAILY INSPECTION 63
Daily Inspection And Maintenance 63
PRE-STARTING PROCEDURE 64
Operation & Maintenance Manual And Operator’s Handbook Locations 64
Entering The Excavator 64
Seat Adjustment 65
Seat Belt 65
Control Console 66
Mirror Adjustment 66
STARTING THE ENGINE 67
Key Switch 67
Keyless 68
Deluxe Instrument Panel 69
Warming The Hydraulic System 70
Cold Temperature Starting 70
Cold Temperature Engine Speed Control 71
MONITORING THE DISPLAY PANELS 72
Instrument Panel 72
Warning And Shutdown 72
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 73
Procedure 73
ATTACHMENTS 74
Installing And Removing The Attachment (Hydraulic X-Change) 74
Installing And Removing The Attachment (Pin Grabber Quick Coupler) 77
Installing And Removing The Attachment (Pin-On X-Change) 82
Installing And Removing The Attachment (Pin-On Attachment) 88
Installing And Removing The Pro Clamp System Tool 89
OPERATING PROCEDURE 96
Inspect The Work Area 96
Basic Operating Instructions 96
Lowering The Work Equipment (Engine STOPPED) 96
Object Handling 97
Object Handling With The Lifting Device 98
Lift Capacity 100
Using The Clamp 102
Using The Pro Clamp System (If Equipped) 103
Boom Swing 104
Driving The Excavator 105
Operating On Slopes 106
Operating In Water 108
Extending The Arm 109
Avoiding Track Damage 111
DEPTH CHECK 112
Setup / Calibration 112
Initial Setup 122
Operation 129
TOWING THE EXCAVATOR 135
Procedure 135
LIFTING THE EXCAVATOR 136
Procedure 136
TRANSPORTING THE EXCAVATOR ON A TRAILER 137
Loading And Unloading 137
Fastening 137
PREVENTIVE MAINTENANCE 138
MAINTENANCE SAFETY 141
SERVICE SCHEDULE 142
Maintenance Intervals 142
CONTROL CONSOLE LOCKOUTS 144
Inspection And Maintenance 144
SEAT BELT 145
Inspection And Maintenance 145
MOTION ALARM SYSTEM 146
Description 146
Inspecting 146
Adjusting Switch Position 147
TAILGATE 148
Opening And Closing 148
Adjusting The Latch 148
RIGHT SIDE COVER 149
Opening And Closing 149
CAB FILTERS 150
Cleaning And Maintenance 150
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 151
Cleaning And Maintenance 151
AIR CLEANER SERVICE 152
Replacing The Filter Elements 152
FUEL SYSTEM 154
Fuel Specifications 154
Biodiesel Blend Fuel 154
Filling The Fuel Tank 155
Fuel Filters 156
Removing Air From The Fuel System 157
Draining The Fuel Tank 157
ENGINE LUBRICATION SYSTEM 158
Checking And Adding Engine Oil 158
Engine Oil Chart 158
Removing And Replacing Oil And Filter 159
ENGINE COOLING SYSTEM 160
Cleaning 160
Checking Level 161
Removing And Replacing Coolant 162
ELECTRICAL SYSTEM 164
Description 164
Fuse And Relay Location / Identification 164
Battery Maintenance 166
Maintaining Battery Charge Level 166
Battery Service During Machine Storage 166
Battery Testing 167
Battery Charging 167
Using A Booster Battery (Jump Starting) 168
Removing And Installing The Battery 169
HYDRAULIC SYSTEM 170
Checking And Adding Hydraulic Oil 170
Hydraulic / Hydrostatic Fluid Chart 171
Removing And Replacing The Hydraulic Filters 172
Removing And Replacing The Hydraulic Fluid 174
TRACK TENSION 175
Adjusting 175
TRAVEL MOTOR 178
Checking And Adding Oil 178
Removing And Replacing Oil 178
ALTERNATOR BELT 179
Belt Adjustment 179
Belt Replacement 179
AIR CONDITIONING BELT 180
Belt Adjustment 180
Belt Replacement 180
X-CHANGE 181
Inspection And Maintenance 181
PIN GRABBER QUICK COUPLER 181
Inspection And Maintenance 181
BUCKET 182
Bucket Teeth Removal And Installation 182
TRACK ROLLER AND IDLER LUBRICATION 182
Procedure 182
CUTTING EDGE (ANGLE BLADE ONLY) 183
Removal And Installation 183
LUBRICATION OF THE HYDRAULIC EXCAVATOR 184
Lubrication Locations 184
PIVOT PINS 187
Inspection And Maintenance 187
EXCAVATOR STORAGE AND RETURN TO SERVICE 188
Storage 188
Return To Service 188
SYSTEM SETUP AND ANALYSIS 189
DIAGNOSTIC SERVICE CODES 190
Viewing Service Codes 190
CONTROL PANEL SETUP 196
Panel Setup (Deluxe Instrument Panel) 196
PASSWORD SETUP (KEYLESS START PANEL) 201
Password Description 202
Changing The Owner Password 202
Password Lockout Feature 202
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 203
Password Description 203
Changing The Owner Password 203
Changing The User Passwords 204
Password Lockout Feature 204
MAINTENANCE CLOCK 205
Description 205
Standard Instrument Panel 205
Setup 205
Reset 205
Deluxe Instrument Panel 206
MACHINE SIGN TRANSLATIONS 207
MACHINE SIGN TRANSLATIONS 208
Service Schedule (7241461) 208
Warning (7178178) 211
Lift Chart (7188430) With Standard Arm 212
Lift Chart (7188432) With Standard Arm W/Counterweight 215
Lift Chart (7188441) With Long Arm 218
Lift Chart (7221251) With Extendable Arm 221
Warning (7148157) 224
Warning (7178177) 226
Warning (6708929) 229
Warning (7185933) 229
Warning (7148145) 230
Warning (7148147) 230
Using the X-Change (6818059) 231
Using the X-Change System (7220131) 234
Using the Pin Grabber Attachment Coupler System (7220038) 237
Joystick Control Pattern Selector Lever (7178179) 240
Warning (6810004) 241
Warning (7169006) 241
SPECIFICATIONS 242
EXCAVATOR SPECIFICATIONS 243
Machine Dimensions 243
Machine Dimensions (Standard Arm) 244
Machine Dimensions (Long Arm) 245
Machine Dimensions – Extendable Arm 246
Machine Dimensions (Angle Blade) 247
Performance 248
Controls 248
Engine 249
Hydraulic System 250
Hydraulic Cylinders 251
Hydraulic Cycle Times 251
Electrical 252
Drive System 253
Slew System 253
Undercarriage 253
Capacities 253
Tracks 253
Ground Pressure 253
WARRANTY 254
WARRANTY 255
ALPHABETICAL INDEX 257

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B2VY11001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
• The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:

Customer Support: [email protected]

https://vimeo.com/842482863?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M