Bobcat E55 Compact Excavator Service Manual 6990728 (07-19) – PDF DOWNLOAD

Description

Bobcat E55 Compact Excavator Service Manual 6990728 (07-19) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E55 Compact Excavator Service Manual 6990728 (07-19) – PDF DOWNLOAD

Language : English
Pages :996
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat E55 Compact Excavator Service Manual 6990728 (07-19) – PDF DOWNLOAD

FOREWORD

This manual is for the Bobcat excavator mechanic. It provides necessary servicing and adjustment procedures for the Bobcat excavator and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

SAFETY INSTRUCTIONS

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:

•  The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat E55 Compact Excavator Service Manual 6990728 (07-19) – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Excavator Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 16
EXCAVATOR IDENTIFICATION 17
SAFETY AND MAINTENANCE 19
LIFTING AND BLOCKING THE EXCAVATOR 23
Procedure 23
LIFTING THE EXCAVATOR 25
Procedure 25
OPERATOR CAB (ROPS / TOPS) 27
Description 27
Cab Door 28
Front Window 29
Front Wiper 30
Window Washer Reservoir 30
Right Side Windows 31
OPERATOR CANOPY (ROPS / TOPS) 33
Description 33
TRANSPORTING THE EXCAVATOR ON A TRAILER 35
Loading And Unloading 35
Fastening 36
TAILGATE 37
Opening And Closing 37
Adjusting The Latch 37
RIGHT SIDE COVER 39
Opening And Closing 39
SERVICE SCHEDULE 41
Maintenance Intervals 41
AIR CLEANER SERVICE 43
Replacing The Filter Elements 43
CAB FILTERS 45
Cleaning And Maintenance 45
ENGINE COOLING SYSTEM 47
Cleaning 47
Checking Level 48
Removing And Replacing Coolant 49
FUEL SYSTEM 51
Fuel Specifications 51
Biodiesel Blend Fuel 51
Filling The Fuel Tank 52
Fuel Filters 53
Removing Air From The Fuel System 54
Draining The Fuel Tank 54
ENGINE LUBRICATION SYSTEM 55
Checking And Adding Engine Oil 55
Engine Oil Chart 55
Removing And Replacing Oil And Filter 56
HYDRAULIC SYSTEM 57
Checking And Adding Hydraulic Fluid 57
Hydraulic / Hydrostatic Fluid Chart 58
Removing And Replacing The Hydraulic Filters 59
Removing And Replacing The Hydraulic Fluid 61
LUBRICATING THE EXCAVATOR 63
Lubrication Locations 63
PIVOT PINS 67
Inspection And Maintenance 67
TRAVEL MOTOR 69
Checking And Adding Oil 69
Removing And Replacing Oil 69
EMERGENCY EXIT 71
Right Side Rear Window 71
Front Window 71
SEAT BELT 73
Inspection And Maintenance 73
CONTROL CONSOLE LOCKOUTS 75
Inspection And Maintenance 75
TOWING THE EXCAVATOR 77
Procedure 77
REMOTE START TOOL KIT – MEL1563 79
Remote Start Tool – MEL1563 79
Service Tool Harness Control – MEL1565 80
Service Tool Harness Communicator – MEL1566 81
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 83
Description 83
Remote Start Tool (Service Tool) – 7022042 84
Excavator Service Tool Harness – 6689747 85
Computer Service Tool Harness – 6689746 86
HYDRAULIC SYSTEM 87
HYDRAULIC / HYDROSTATIC SCHEMATICS 93
HYDRAULIC SYSTEM INFORMATION 95
Glossary Of Hydraulic / Hydrostatic Symbols 95
Troubleshooting The Hydraulic Circuit 98
Troubleshooting The Cylinder Circuit 99
Troubleshooting The Swing (Upperstructure Slew) Circuit 100
Troubleshooting The Travel Circuit 101
CYLINDER (BOOM) 103
Testing 103
Removal And Installation 105
Parts Identification 108
Disassembly 109
Assembly 112
CYLINDER (ARM) 117
Testing 117
Removal And Installation 119
Parts Identification 121
Disassembly 122
Assembly 124
CYLINDER (BOOM SWING) 129
Testing 129
Removal And Installation 131
Parts Identification 134
Disassembly 135
Assembly 137
CYLINDER (BUCKET) 141
Testing 141
Removal And Installation 143
Parts Identification 145
Disassembly 146
Assembly 148
CYLINDER (BLADE) 151
Testing 151
Removal And Installation 153
Parts Identification 154
Disassembly 155
Assembly 157
CYLINDER (CLAMP) 161
Testing 161
Removal And Installation 162
Parts Identification 164
Disassembly 165
Assembly 168
CYLINDER (ANGLE BLADE) 173
Testing 173
Removal And Installation 174
Parts Identification 176
Disassembly 177
Assembly 179
CYLINDER (EXTENDABLE ARM) 183
Testing 183
Parts Identification 185
Disassembly 186
Assembly 189
VALVES (MAIN RELIEF) 193
Testing And Adjusting 193
VALVES (PORT RELIEF) 195
Testing And Adjusting 195
VALVES (CROSS PORT RELIEF) 197
Testing And Adjusting 197
Removal And Installation 200
VALVES (PRESSURE REDUCING) 201
Testing And Adjusting 201
HYDRAULIC CONTROL VALVE 203
Description 203
Removal And Installation 203
Parts Identification 207
Disassembly And Assembly 208
Inlet Valve Section Disassembly And Assembly 212
Boom Swing Valve Section Disassembly And Assembly 216
Slew Valve Section Disassembly And Assembly 219
Blade Valve Section Disassembly And Assembly 223
Right And Left Travel Valve Section Disassembly And Assembly 227
Angle Blade, Boom, Auxiliary, Arm And Bucket Valve Section Disassembly And Assembly 229
HYDRAULIC PUMP 233
Hydraulic Pump Work Sheet 233
Pump Testing 236
Removal And Installation 245
Coupler Removal And Installation 246
Hydraulic Pump Startup 247
Torque Limiter Assembly Parts Identification 248
Torque Limiter Assembly Removal And Installation 249
Torque Limiter Valve Assembly Disassembly And Assembly 249
Pump Control Parts Identification 250
Pump Control Removal And Installation 251
Pump Control Disassembly And Assembly 251
Parts Identification 257
Disassembly And Assembly 258
MANIFOLD ASSEMBLY / ACCUMULATOR (WITHOUT ANGLE BLADE) 267
Description 267
Removal And Installation 267
Parts Identification 269
Disassembly And Assembly 270
MANIFOLD ASSEMBLY / ACCUMULATOR (WITH ANGLE BLADE) 277
Description 277
Removal And Installation 277
Parts Identification 279
Disassembly And Assembly 280
TRAVEL MOTOR 287
Description 287
Removal And Installation 287
Parts Identification Hydraulic Motor 288
Parts Identification Gear Reduction Hub 289
Disassembly 290
Assembly 300
TRAVEL MOTOR (S/N AJ1915500 & Above) 313
Removal And Installation 313
Parts Identification Hydraulic Motor 314
Parts Identification Gear Reduction Hub 315
Disassembly 316
SWIVEL JOINT 333
Removal And Installation 333
Parts Identification Angle Blade Swivel (S/N AJ1911001 – AJ1911806) 335
Parts Identification Angle Blade Swivel (S/N AJ1911807 – AJ1912487) 336
Parts Identification Angle Blade Swivel (S/N AJ1912488 & Above) 337
Parts Identification Straight Blade Swivel (S/N AJ1911001 – AJ1911791) 338
Parts Identification Straight Blade Swivel (S/N AJ1911792 – AJ1912488) 339
Parts Identification Straight Blade Swivel (S/N AJ1912489 & Above) 340
Disassembly And Assembly 341
SWING MOTOR 345
Removal And Installation 345
Parts Identification 347
Disassembly And Assembly 348
SWING MOTOR (DRIVE CARRIER) 357
Removal And Installation 357
Parts Identification 358
Disassembly And Assembly 359
CONTROL PATTERN SELECTOR VALVE 365
Removal And Installation 365
Parts Identification 366
Disassembly And Assembly 367
RIGHT CONTROL LEVER (JOYSTICK) 369
Testing 369
Handle Removal And Installation 370
Joystick Assembly Removal And Installation 372
Parts Identification 373
Disassembly 374
Assembly 378
LEFT CONTROL LEVER (JOYSTICK) 383
Testing 383
Handle Removal And Installation 384
Joystick Assembly Removal And Installation 386
Parts Identification 387
Disassembly 388
Assembly 392
HYDRAULIC FILTER MOUNT 397
Removal And Installation 397
HYDRAULIC RESERVOIR 399
Removal And Installation 399
OIL COOLER 401
Removal And Installation 401
DIRECT TO TANK VALVE 403
Removal And Installation 403
BLADE CONTROL LEVER 405
Handle Removal And Installation 405
Removal And Installation 407
Parts Identification 409
Disassembly And Assembly 410
CASE DRAIN FILTER MOUNT 415
Removal And Installation 415
TRAVEL CONTROL VALVE 417
Removal And Installation 417
Parts Identification 418
Disassembly And Assembly 419
REMOVING AIR FROM THE HYDRAULIC SYSTEM 425
Procedure 425
MANIFOLD (HYDRAULIC X-CHANGE) (EARLIER MODELS) 427
Removal And Installation 427
Parts Identification 428
Disassembly And Assembly 429
MANIFOLD (HYDRAULIC X-CHANGE) (LATER MODELS) 433
Removal And Installation 433
Parts Identification 434
Disassembly And Assembly 435
MANIFOLD (PIN GRABBER) 441
Removal And Installation 441
Parts Identification 442
Disassembly And Assembly 443
SECONDARY AUXILIARY VALVE (EARLIER MODELS) 445
Removal And Installation 445
Parts Identification 447
Disassembly And Assembly 448
SECONDARY AUXILIARY VALVE (LATER MODELS) 453
Removal And Installation 453
Parts Identification 455
Disassembly And Assembly 456
VALVE (BOOM LOCK) 459
Removal And Installation 459
VALVE (ARM LOCK) 461
Removal And Installation 461
UNDERCARRIAGE 463
BLADE 465
Removal And Installation 465
BLADE (ANGLE) 467
Removal And Installation 467
Cutting Edge Removal And Installation 468
TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK) 469
Description 469
Track Lug Height 469
Checking Tension 470
Adjusting Tension 471
Track Removal And Installation 473
Idler Removal And Installation 474
Idler Parts Identification 475
Idler Disassembly 476
Idler Assembly 478
Track Tensioner Removal And Installation 481
Track Tensioner Parts Identification 482
Track Tensioner Disassembly And Assembly 483
Roller Removal And Installation 485
Sprocket Removal And Installation 486
TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK) 487
Description 487
Checking Tension 488
Adjusting Tension 489
Track Removal 491
Track Installation 494
Idler Removal And Installation 496
Idler Parts Identification 497
Idler Disassembly 498
Idler Assembly 500
Track Tensioner Removal And Installation 503
Track Tensioner Parts Identification 504
Track Tensioner Disassembly And Assembly 505
Roller Removal And Installation 507
Sprocket Removal And Installation 508
Guide Plate Removal And Installation 508
TRACK MAINTENANCE 509
Track Damage Identification 509
SWING CIRCLE GEAR 521
Swing Bearing Removal 521
Swing Bearing Installation 522
UPPERSTRUCTURE AND SWING SECTION 523
UPPERSTRUCTURE 527
Removal 527
Installation 529
ROPS CANOPY 531
Removal And Installation 531
CAB 535
Removal And Installation 535
Door Removal And Installation 538
Front Window Removal And Installation 539
Front Window Disassembly And Assembly 540
Front Window Adjustment 542
Right Side Rear Sliding Window Removal And Installation 544
Right Side Front Sliding Window Removal And Installation 544
Right Side Front And Rear Sliding Window Weather Strip Removal And Installation 545
Right Side Front And Rear Sliding Window Wiper Strip Removal And Installation 545
Glass Removal 546
Glass Installation 547
SEAT 555
Removal And Installation 555
Seat Mount Removal And Installation 556
RIGHT CONSOLE 557
Console Cover Removal And Installation 557
LEFT CONSOLE 563
Lower Console Cover Removal And Installation 563
Upper Console Cover Removal And Installation 564
Compression Spring Removal And Installation 567
Lock Lever Removal And Installation 569
Console Removal And Installation 569
LEFT UPPERSTRUCTURE COVER 571
Removal And Installation 571
RIGHT UPPERSTRUCTURE COVER 573
Removal And Installation 573
COUNTERWEIGHT 575
Removal And Installation 575
COUNTERWEIGHT (LOWER) 579
Removal And Installation 579
TRAVEL LEVERS AND PEDALS 581
Removal And Installation 581
Disassembly And Assembly 582
FLOOR MAT 583
Removal And Installation 583
FUEL TANK 585
Removal And Installation (Canopy Equipped Excavator) 585
Removal And Installation (Cab Equipped Excavator) 586
Fuel Tank Fitting Removal And Installation 586
HORN 587
Removal And Installation 587
SWING FRAME 589
Removal And Installation 589
Boom Swing Frame Hose Routing 592
Bushing Removal 593
Bushing Installation 594
BOOM 595
Removal And Installation 595
ARM (STANDARD AND LONG) 597
Removal And Installation 597
Arm To Boom Bushing Removal And Installation 598
Arm To Bucket And Bucket Link Bushing Removal And Installation 599
ARM (EXTENDABLE) 601
Removal And Installation 601
Arm To Boom Bushing Removal And Installation 602
Arm To Bucket Bushing Removal And Installation 603
Disassembly And Assembly 604
Shimming Procedure 611
BUCKET 613
Bucket Teeth Removal And Installation 613
Bucket Side Cutting Edge Removal And Installation 614
CLAMP 615
Removal And Installation 615
TAILGATE 617
Removal And Installation 617
Latch Removal And Installation 618
X-CHANGE 619
Removal And Installation 619
Disassembly 621
Assembly 622
X-CHANGE (HYDRAULIC) (EARLIER MODELS) 625
Removal And Installation 625
Parts Identification 627
Disassembly 628
Assembly 633
Expansion Plug Installation 641
X-CHANGE (HYDRAULIC) (LATER MODELS) 643
Removal And Installation 643
Parts Identification 645
Disassembly 646
Assembly 652
Expansion Plug Installation 660
QUICK COUPLER (KLAC™ SYSTEM) 661
Troubleshooting 661
Daily Inspection 661
Removal And Installation 662
Parts Identification 664
Disassembly 665
Assembly 667
QUICK COUPLER (LEHNHOFF® SYSTEM) 669
Troubleshooting 669
Daily Inspection 669
Removal (MS03 And MS08) 670
Installation (MS03 And MS08) 671
Parts Identification (MS03) 672
Disassembly And Assembly (MS03) 673
Parts Identification (MS08) 674
Disassembly (MS08) 675
Assembly (MS08) 679
QUICK COUPLER (PIN GRABBER) 683
Troubleshooting 683
Daily Inspection 684
Removal And Installation 685
Parts Identification 686
Disassembly And Assembly 687
RIGHT SIDE COVER (EARLIER MODELS) 689
Removal And Installation 689
Latch Removal And Installation 690
Latch Adjustment 691
RIGHT SIDE COVER (LATER MODELS) 693
Removal And Installation 693
Latch Removal And Installation 694
Adjustment 694
TOOL BOX 697
Removal And Installation 697
ELECTRICAL SYSTEM AND ANALYSIS 699
ELECTRICAL SCHEMATICS 703
ELECTRICAL SYSTEM INFORMATION 711
Troubleshooting Chart 711
Description 712
Fuse And Relay Location / Identification 712
BATTERY 715
Servicing 715
Maintaining Battery Charge Level 715
Battery Service During Machine Storage 715
Battery Testing 716
Battery Charging 716
Using A Booster Battery (Jump Starting) 717
Removing And Installing 718
ALTERNATOR 719
Belt Adjustment 719
Belt Replacement 719
Charging System Inspection 720
Alternator Voltage Testing 721
Low Voltage Testing 721
High Voltage Testing 722
Removal And Installation 723
Parts Identification 724
STARTER 725
Testing 725
Removal And Installation 726
Parts Identification 727
LIGHTS 729
Removal And Installation 729
Boom Light Removal And Installation 730
Boom Light Bulb Replacement 730
MAGNETIC LOCKOUT SENSOR 731
Removal And Installation 731
FUEL LEVEL SENDER 733
Removal And Installation 733
Testing 734
DIAGNOSTIC SERVICE CODES 735
Viewing Service Codes 735
Service Codes List 736
CONTROL PANEL SETUP 741
Panel Setup (Deluxe Instrument Panel) 741
Password Setup (Keyless Start Panel) 747
Password Setup (Deluxe Instrument Panel) 748
Maintenance Clock 750
INSTRUMENT PANEL 753
Removal And Installation 753
CONTROLLER (GATEWAY AND AUXILIARY) 755
Description 755
Gateway Controller Removal And Installation 755
Auxiliary Controller Removal And Installation 757
ENGINE CONTROL UNIT (ECU) 759
Description 759
Cleaning 760
Removal And Installation 761
KEY SWITCH 763
Removal And Installation 763
WIPER MOTOR 765
Removal And Installation 765
MOTION ALARM SYSTEM 767
Description 767
Inspecting 767
Adjusting Switch Position 768
SERVICE PC (LAPTOP COMPUTER) 769
Connecting The Remote Start Tool 769
Connecting Remote Start Tool (Service Tool) 769
SHUT-OFF SWITCH 771
Description 771
Removal And Installation 772
TRAVEL MOTOR AUTO-SHIFT 775
Auto-Shift Drive System (If Equipped) 775
Troubleshooting 776
AUTO IDLE PRESSURE SENSOR 779
Description 779
Removal And Installation 780
BOBCAT MACHINE IQ WIRELESS COMMUNICATIONS 781
Description 781
Controller Removal And Installation 781
Antenna Removal And Installation 783
Procedure 785
ENGINE SERVICE 787
ENGINE INFORMATION 791
Description 791
Specifications 792
Sensor Location 794
Torque Values 800
Troubleshooting 802
Engine Removal And Installation 804
Compression – Testing (Using Glow Plug Compression Adapter) 812
Compression – Testing (Using Injector Compression Adapter) 814
Injector Signal – Testing 816
Injector Signal – Testing (In-Line) 818
DIESEL OXIDATION CATALYST (DOC) 821
Removal And Installation 821
AIR CLEANER 823
Housing Removal And Installation 823
ENGINE COOLING SYSTEM 825
Radiator Removal And Installation 825
Fan Removal And Installation 829
Water Pump Removal And Installation 830
Thermostat Housing Removal And Installation 831
Testing The Thermostat 832
LUBRICATION SYSTEM 833
Description 833
Oil Pan Removal And Installation 834
Oil Pump Removal And Installation 835
Oil Pump Relief Valve Description 836
Oil Pump Relief Valve Removal And Installation 836
Oil Cooler Removal And Installation 837
Oil Filter Head Removal And Installation 838
Oil Cooler Bypass Description 839
Oil Cooler Bypass Removal And Installation 839
FUEL SYSTEM 841
Description 841
Transfer Pump / High Pressure Pump Removal And Installation 842
Fuel Temperature Sensor Removal And Installation 845
Fuel Cooler Removal And Installation 846
Fuel Bypass Valve Removal And Installation 847
Fuel Recirculation Valve Removal And Installation 848
Fuel Injector Removal And Installation 849
Removing Air From The Fuel System 852
CYLINDER HEAD 853
Glow Plugs Testing 853
Glow Plug Removal And Installation 854
Valve Clearance Adjustment 855
Cylinder Head Removal And Installation 857
Cylinder Head Disassembly And Assembly 861
Cylinder Head Inspection 862
Cylinder Head Top Clearance 863
Valve Step Height 864
Valve Stem Height 864
Valve Guide 865
Valve 865
Valve Spring 866
Rocker Arm Shaft Disassembly And Assembly 867
Rocker Arm Shaft Inspection 868
Push Rod Inspection 868
CRANKSHAFT AND PISTONS 869
Piston And Connecting Rod Removal And Installation 869
Piston And Connecting Rod Inspection 870
Crankshaft Removal And Installation 872
Cylinder Block Inspection 875
Crankshaft Inspection 877
Connecting Rod Inspection 877
Engine Component Class 878
CAMSHAFT 881
Removal And Installation 881
Inspecting 882
GEARCASE 885
Gearcase Cover Removal And Installation 885
Gear Backlash 886
Gear Timing 887
Idle Gear Removal And Installation 888
Idle Gear Inspection 888
TURBOCHARGER 889
Description 889
Removal And Installation 890
Inspection 892
FLYWHEEL AND HOUSING 893
Hydraulic Pump Coupler Removal And Installation 893
Flywheel Removal And Installation 895
Ring Gear Removal And Installation 895
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 897
Removal And Installation 897
INTERCOOLER 901
Description 901
Removal And Installation 901
HEATING, VENTILATION AND AIR CONDITIONING 903
AIR CONDITIONING SYSTEM FLOW 905
Description 905
Chart 906
Components 907
Safety Equipment 909
REGULAR MAINTENANCE 911
Cab Filters 911
Air Conditioning Compressor Belt Adjustment 912
Air Conditioning Compressor Belt Replacement 912
Condenser 913
Air Conditioning Lubrication 913
Evaporator / Heater Coil 913
Air Conditioning Service Chart 915
TROUBLESHOOTING 917
Blower Motor Does Not Operate 917
Blower Motor Operates Normally, But Air Flow Is Insufficient 917
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 917
The Compressor Operates Improperly Or Not At All 917
Gauge Pressure Related Troubleshooting 918
Temperature / Pressure Chart 919
Poor A/C Performance 920
HVAC Repair And Leaks 920
Electrical System 921
Engine Coolant Bypassing The Heater Valve 923
SYSTEM CHARGING AND RECLAMATION 925
Refrigerant Identification 925
Reclamation And Charging With Recovery / Charging Unit 927
COMPRESSOR 929
Removal And Installation 929
Oil 930
Oil Check 931
CONDENSER 933
Removal And Installation 933
RECEIVER / DRIER 935
Receiver / Drier Removal And Installation 935
Pressure Switch Removal And Installation 936
EVAPORATOR / HEATER UNIT 937
Removal And Installation 937
THERMOSTAT 939
Description 939
Removal And Installation 940
EXPANSION VALVE 943
Removal And Installation 943
EVAPORATOR COIL 945
Removal And Installation 945
HEATER COIL 947
Removal And Installation 947
BLOWER FAN 949
Removal And Installation 949
HEATER VALVE 951
Removal And Installation 951
HVAC DUCT 953
Removal And Installation 953
SPECIFICATIONS 955
EXCAVATOR SPECIFICATIONS 957
Machine Dimensions 957
Machine Dimensions (Standard Arm) 958
Machine Dimensions (Extendable Arm) 959
Machine Dimensions (Angle Blade) 960
Performance 961
Controls 961
Engine 962
Hydraulic System 963
Hydraulic Cylinders 964
Hydraulic Cycle Times 964
Electrical 965
Drive System 965
Slew System 965
Undercarriage 965
Capacities 966
Tracks 966
Ground Pressure 966
TECHNICAL SERVICE GUIDE SPECIFICATIONS 967
Engine 967
Engine Torques 967
Cooling System 967
Excavator Torques 967
TORQUE SPECIFICATION FOR BOLTS 969
Torque For General SAE Bolts 969
Torque For General Metric Bolts 970
HYDRAULIC CONNECTION SPECIFICATIONS 971
O-ring Face Seal Connection 971
Straight Thread O-ring Fitting 971
Tubelines And Hoses 972
Flare Fitting 972
O-ring Flare Fitting 973
Port Seal Fitting 975
Push To Connect Fittings 976
HYDRAULIC FLUID SPECIFICATIONS 979
Specifications 979
CONVERSIONS 981
Decimal And Millimeter Equivalent Chart 981
U S To Metric Conversion Chart 982
SERVICE TOOLS REQUIRED 983
Remote Start Tools 983
Hydraulic Tools 984
Engine Tools 987
Electrical Tools 989
General Tools 989
HVAC Tools 990
ALPHABETICAL INDEX 991
SERVICE SCHEDULE SYMBOLS 995

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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