Bobcat E55W, E60, E80 Excavator Electronic Control System Manual – PDF DOWNLOAD

Description

Bobcat E55W, E60, E80 Excavator Electronic Control System Manual – PDF DOWNLOAD

FILE DETAILS:

Bobcat E55W, E60, E80 Excavator Electronic Control System Manual – PDF DOWNLOAD

Language : English
Pages :182
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat E55W, E60, E80 Excavator Electronic Control System Manual – PDF DOWNLOAD

FOREWORD

This manual is for the Bobcat excavator mechanic. It provides necessary servicing and adjustment procedures for the Bobcat excavator and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

SAFETY INSTRUCTIONS

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:

•  The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat E55W, E60, E80 Excavator Electronic Control System Manual – PDF DOWNLOAD

MAINTENANCE SAFETY 3
ALPHABETICAL INDEX 5
CONTENTS 7
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Operation 13
Electrical 13
Fueling 13
Starting 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Excavator Serial Number 15
DELIVERY REPORT 16
LIFTING AND BLOCKING THE EXCAVATOR 17
Procedure 17
BOBCAT EXCAVATOR IDENTIFICATION 18
ELECTRONIC CONTROL SYSTEM 19
PRECAUTIONS ON THE USE OF ELECTRONIC CONTROL COMPONENTS 21
Controller And Wire Harness 21
Fuel Injection Pump 22
EGR Valve 22
Accelerator Sensor 23
Relay 23
CONTROL SYSTEM 25
E-ECU 30
Electrical Parts 38
HARNESS 43
Harness Connectors 43
Harness Design Requirements 46
Harness Clamping 47
CAN bus termination 48
CONTROL FUNCTIONS 49
Control Software 49
General 51
Application Interface Outline 69
Engine Diagnosis Tool Function Outline 103
FUEL INJECTION PUMP 107
COOLANT TEMPERATURE SENSOR 109
EGR VALVE 111
ACCELERATOR SENSOR 113
Installation Requirements Of The Bobcat Standard Accelerator Sensor 114
RELAYS 115
Main Relay 115
Rack Actuator Relay 115
Sub Relay 115
Starter Relay 116
Starting Aid Relay 118
THE ECO-GOVERNOR CHECKLIST 121
ECU APPLICATION MENU 125
ON-VEHICLE COMMUNICATION CAN SPECIFICATION 129
SCOPE 131
COMMUNICATION PROTOCOLS 133
Data Link Layer 133
Network Layer 133
Communication Methods 134
Physical Layer 135
MESSAGE FORMAT 137
J1939-71 Application Layer 137
J1939-21 Data Link Layer 143
J1939-73 Diagnostic Layer 146
BOBCAT Proprietary PGN 151
CAN Communication Functionality 151
REFERENCES 161
APPENDIX A: RECEIVE AND SEND MESSAGE CAN ID SUMMARY 163
APPENDIX B: MESSAGE FORMAT (J1939-71, -73, -21) 165
APPENDIX C: MESSAGE FORMAT (BOBCAT PROPRIETARY PGN) 173
APPENDIX D: 2G-ECO GOVERNOR CONTROLLER DTC TABLE 181

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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