Bobcat E80 Compact Excavator Operation & Maintenance Manual 7257778 (03-17) – PDF DOWNLOAD

Description

Bobcat E80 Compact Excavator Operation & Maintenance Manual 7257778 (03-17) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E80 Compact Excavator Operation & Maintenance Manual 7257778 (03-17) – PDF DOWNLOAD

Language : English
Pages :168
Downloadable : Yes
File Type : PDF
Size: 4.73 MB

DESCRIPTION:

S/N AET315001 & Above

Bobcat E80 Compact Excavator Operation & Maintenance Manual 7257778 (03-17) – PDF DOWNLOAD

FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS
Before Operation

• This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat E80 Compact Excavator Operation & Maintenance Manual 7257778 (03-17) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
LUBRICANTS AND FLUIDS 10
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Attachments 13
Buckets Available 13
Top Guard Kit 14
Special Application Kit 14
SAFETY and TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
Pictorial Only Safety Signs 24
OPERATING INSTRUCTIONS 31
INSTRUMENTS AND CONSOLES 35
Cab Interior Light (If Equipped) 35
Left Console 35
Right Console 36
Indicator Icons 37
Upperstructure Slew Brake 38
Raising And Lowering The Console 38
Two-Speed Travel 39
OPERATOR CAB (ROPS / TOPS) 40
Description 40
Cab Door 40
Front Window 41
Front Wiper 42
Window Washer Reservoir 42
Right Side Window 43
Heating, Ventilation And Air Conditioning Ducting 44
EMERGENCY EXIT 45
Right Side Rear Window 45
Front Window 45
MOTION ALARM SYSTEM 46
Operation 46
TRAVEL CONTROLS 47
Description 47
Forward And Reverse Travel 47
Turning 47
HYDRAULIC CONTROLS 49
Description 49
ISO Control Pattern 49
Quick Couplers 50
Auxiliary Hydraulics (One Way Flow) 51
Auxiliary Hydraulics (Primary Auxiliaries) 51
Secondary Auxiliary Hydraulics (If Equipped) 51
Third Auxiliary Hydraulics 52
Relieve Hydraulic Pressure – One Way Flow (Excavator And Attachment) 52
Relieve Hydraulic Pressure – Primary Auxiliaries (Excavator And Attachment) 52
Relieve Hydraulic Pressure – Secondary Auxiliaries (If Equipped) (Excavator And Attachment) 53
Relieve Hydraulic Pressure – Third Auxiliaries (If Equipped) (Excavator And Attachment) 53
Direct To Tank Valve 53
BLADE CONTROL LEVER 54
Operation 54
ENGINE SPEED CONTROL DIAL 54
Setting Engine Speed (RPM) 54
Automatic Idle Feature 54
BOOM SWING 55
Operation 55
OVERLOAD WARNING 56
Description 56
Operation 56
DAILY INSPECTION 57
Daily Inspection And Maintenance 58
PRE-STARTING PROCEDURE 59
Operation & Maintenance Manual And Operator’s Handbook Locations 59
Entering The Excavator 59
Seat Adjustment 60
Seat Belt 60
Control Console 61
Mirror Adjustment 61
STARTING THE ENGINE 62
Key Switch 62
Cold Temperature Starting 63
Warming The Hydraulic System 64
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 65
Procedure 65
Emergency Shut Off 65
ATTACHMENTS 66
Installing And Removing The Attachment (Pin-On) 66
Installing And Removing The Attachment (Quick Coupler, Lehnhoff® System) 68
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 71
Quick Coupler And Attachment Inspection 75
OPERATING PROCEDURE 76
Inspect The Work Area 76
Basic Operating Instructions 76
Lowering The Work Equipment (Engine STOPPED) 76
Lifting A Load 77
Using The Clamp 78
Excavating 79
Boom Swing 81
Backfilling 82
Driving The Excavator 82
Operating On Slopes 83
Operating In Water 85
Avoiding Track Damage 86
TOWING THE EXCAVATOR 87
Procedure 87
LIFTING THE EXCAVATOR 88
Procedure 88
TRANSPORTING THE EXCAVATOR ON A TRAILER 90
Loading And Unloading 90
Fastening 91
PREVENTIVE MAINTENANCE 93
MAINTENANCE SAFETY 95
SERVICE SCHEDULE 97
Maintenance Intervals 97
Inspection Checkbook 99
CONTROL CONSOLE LOCKOUTS 99
Inspection And Maintenance 99
SEAT BELT 100
Inspection And Maintenance 100
MOTION ALARM SYSTEM 101
Description 101
Inspecting 101
Adjusting Switch Position 102
REAR COVER 103
Opening And Closing 103
CENTRE COVER 103
Opening And Closing 103
RIGHT SIDE COVER 103
Opening And Closing 103
Adjusting The Latch 103
CAB FILTERS 104
Cleaning And Maintenance 104
AIR CLEANER SERVICE 105
Daily Check 105
Replacing Filter Elements 105
FUEL SYSTEM 107
Fuel Specifications 107
Biodiesel Blend Fuel 107
Filling The Fuel Tank 108
Fuel Filters 109
Draining The Fuel Tank 110
Removing Air From The Fuel System 110
ENGINE LUBRICATION SYSTEM 111
Checking And Adding Engine Oil 111
Engine Oil Chart 111
Removing And Replacing Oil And Filter 112
ENGINE COOLING SYSTEM 113
Cleaning 113
Checking Level 113
Removing And Replacing Coolant 114
ELECTRICAL SYSTEM 115
Description 115
Fuse And Relay Location / Identification 115
Battery Maintenance 117
Using A Booster Battery (Jump Starting) 118
Removing And Installing Battery 119
HYDRAULIC SYSTEM 120
Checking And Adding Hydraulic Oil 120
Hydraulic / Hydrostatic Fluid Chart 121
Removing And Replacing Hydraulic Filters 122
Removing And Replacing Hydraulic Fluid 125
Checking Swing Motor Gear Box Fluid Level 126
Removing And Replacing Swing Motor Gear Box Fluid 126
SPARK ARRESTER MUFFLER 127
Cleaning Procedure 127
TRACK TENSION 128
Adjusting 128
TRAVEL MOTOR 130
Checking And Adding Oil 130
Removing And Replacing Oil 130
ALTERNATOR BELT 131
Belt Adjustment 131
Belt Replacement 131
AIR CONDITIONING BELT 132
Belt Adjustment 132
Belt Replacement 133
ATTACHMENT 134
Pin-On Inspection And Maintenance 134
Quick Coupler And Attachment Inspection And Maintenance 134
TRACK ROLLER AND IDLER LUBRICATION 135
Procedure 135
BUCKET 136
Bucket Teeth Removal And Installation 136
LUBRICATION OF THE HYDRAULIC EXCAVATOR 137
Lubrication Locations 137
PIVOT PINS 140
Inspection And Maintenance 140
EXCAVATOR STORAGE AND RETURN TO SERVICE 141
Storage 141
Return To Service 141
SYSTEM SETUP and ANALYSIS 143
DIAGNOSTIC SERVICE CODES 145
Service Codes List 145
FLASHING PATTERNS OF ENGINE CHECK LAMP 148
SPECIFICATIONS 149
EXCAVATOR SPECIFICATIONS 151
(E80) Excavator Dimensions 151
(E80) Excavator Machine Dimensions – Standard Arm 152
(E80) Excavator Machine Dimensions – Long Arm 153
(E80) Rated Lift Capacity – Standard Arm 154
(E80) Rated Lift Capacity – Long Arm 155
Performance 156
Controls 156
Engine 156
Hydraulic System 157
Hydraulic Cylinders 157
Hydraulic Cycle Times 158
Electrical 158
Drive System 158
Slew System 158
Undercarriage 158
Capacities 158
Fuel Tank 158
Tracks 159
Ground Pressure 159
Fuel Consumption 159
Environmental 159
Temperature Range 159
WARRANTY 161
WARRANTY 163
ALPHABETICAL INDEX 165

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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