Bobcat E85 Compact Excavator Operation & Maintenance Manual 7320317 (06-19) – PDF DOWNLOAD

Description

Bobcat E85 Compact Excavator Operation & Maintenance Manual 7320317 (06-19) – PDF DOWNLOAD

FILE DETAILS:

Bobcat E85 Compact Excavator Operation & Maintenance Manual 7320317 (06-19) – PDF DOWNLOAD

Language : English
Pages :200
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Bobcat E85 Compact Excavator Operation & Maintenance Manual 7320317 (06-19) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Excavator Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
EXCAVATOR IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Attachments 8
Buckets Available 8
Falling-Object Protective Structure (FOPS) 9
Special Applications Kit 9
Special Applications Kit Inspection And Maintenance 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Avoid Silica Dust 13
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 14
Fueling 14
Starting 14
Spark Arrester Exhaust System 14
Welding And Grinding 14
Fire Extinguishers 14
PUBLICATIONS AND TRAINING RESOURCES 15
MACHINE SIGNS (DECALS) 16
Pictorial Only Safety Signs 18
OPERATING INSTRUCTIONS 24
INTENDED USE 27
INSTRUMENTS AND CONSOLES 28
Left Console 28
Right Console 29
Instrument Panel – Standard 30
Instrument Panel – Deluxe 33
Radio Option 34
STD / ISO Selector Valve 36
Raising And Lowering The Console 36
Two-Speed Travel 37
Auto Shift Drive Motors 37
Auto Idle Feature 38
OPERATOR CAB (ROPS / TOPS AND FOPS) 39
Description 39
OPERATOR CAB 40
Cab Door 40
Front Window 41
Front Wiper 42
Window Washer Reservoir 42
Right Side Windows 43
Heating, Ventilation, And Air Conditioning (HVAC) 44
EMERGENCY EXIT 45
Right Side Rear Window 45
Front Window 45
MOTION ALARM SYSTEM 46
Operation 46
TRAVEL CONTROLS 47
Forward And Reverse Travel 47
Turning 47
HYDRAULIC CONTROLS 49
Description 49
STANDARD Control Pattern 49
ISO Control Pattern 50
Quick Couplers 51
Auxiliary Hydraulics – Standard Instrument Panel 52
Auxiliary Hydraulics – Deluxe Instrument Panel 53
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 54
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 54
Secondary Auxiliary Hydraulics 55
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 55
BLADE CONTROL LEVER 56
Raising And Lowering Blade 56
ENGINE SPEED CONTROL DIAL 56
Setting Engine Speed (RPM) 56
ECO Mode (With Deluxe Instrument Panel Only) 56
BOOM SWING 57
Operation 57
BOOM LOAD HOLDING VALVE 58
Description 58
Lowering Boom With Load Holding Valve 58
ARM LOAD HOLDING VALVE 60
Description 60
Lowering Arm With Load Holding Valve 60
DAILY INSPECTION 62
Daily Inspection And Maintenance 62
PRE-STARTING PROCEDURE 63
Operation & Maintenance Manual And Operator’s Handbook Locations 63
Mirrors 63
Entering The Excavator 64
Seat Adjustment 65
Seat Belt 65
Control Console 66
STARTING THE ENGINE 67
Key Switch 67
Keyless 68
Deluxe Instrument Panel 69
Warming The Hydraulic System 70
Cold Temperature Starting 70
MONITORING THE DISPLAY PANELS 71
Instrument Panel 71
Warning And Shutdown 71
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 72
Procedure 72
ATTACHMENTS 73
Installing And Removing The Attachment (Pin-On Attachment) 73
Installing And Removing The Attachment (Pin Grabber Quick Coupler) 74
OPERATING PROCEDURE 79
Inspect The Work Area 79
Basic Operating Instructions 79
Lowering The Work Equipment (Engine STOPPED) 79
Object Handling With The Lifting Device 80
Lift Capacity 82
Using The Clamp 84
Driving The Excavator 85
Operating On Slopes 86
Operating In Water 88
Avoiding Track Damage 89
DEPTH CHECK 90
Setup / Calibration 90
Initial Setup 100
Operation 107
TOWING THE EXCAVATOR 113
Procedure 113
LIFTING THE EXCAVATOR 114
Procedure 114
TRANSPORTING THE EXCAVATOR ON A TRAILER 115
Loading And Unloading 115
Fastening 115
PREVENTIVE MAINTENANCE 117
MAINTENANCE SAFETY 120
SERVICE SCHEDULE 121
Maintenance Intervals 121
CONTROL CONSOLE LOCKOUTS 123
Inspection And Maintenance 123
SEAT BELT 124
Inspection And Maintenance 124
MOTION ALARM SYSTEM 125
Description 125
Inspecting 125
Adjusting Switch Position 126
TAILGATE 127
Opening And Closing 127
Adjusting The Latch 127
RIGHT SIDE COVER 128
Opening And Closing 128
CENTER COVER 128
Removal And Installation 128
RIGHT SIDE UPPERSTRUCTURE COVER 129
Removal And Installation 129
CAB FILTERS 130
Cleaning And Maintenance 130
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 131
Cleaning And Maintenance 131
AIR CLEANER SERVICE 132
Replacing The Filter Elements 132
FUEL SYSTEM 134
Fuel Specifications 134
Biodiesel Blend Fuel 134
Filling The Fuel Tank 135
Fuel Filters 136
Removing Air From The Fuel System 137
Replacing The Fuel Tank Breather 137
Draining The Fuel Tank 138
ENGINE LUBRICATION SYSTEM 139
Checking And Adding Engine Oil 139
Engine Oil Chart 139
Removing And Replacing Oil And Filter 140
ENGINE COOLING SYSTEM 141
Cleaning 141
Checking Level 142
Removing And Replacing Coolant 143
ELECTRICAL SYSTEM 145
Description 145
Fuse And Relay Location / Identification 145
Shut-Off Switch (If Equipped) 147
Battery Maintenance 147
Using A Booster Battery (Jump Starting) 148
Removing And Installing The Battery 149
HYDRAULIC SYSTEM 150
Checking And Adding Hydraulic Oil 150
Hydraulic / Hydrostatic Fluid Chart 150
Removing And Replacing The Hydraulic Filters 151
Removing And Replacing The Hydraulic Fluid 152
Checking Swing Motor Gear Box Fluid Level 153
Removing And Replacing Swing Motor Gear Box Fluid 153
TRACK TENSION 154
Adjusting 154
TRAVEL MOTOR 156
Checking And Adding Oil 156
Removing And Replacing Oil 156
ALTERNATOR BELT 157
Belt Adjustment 157
Belt Replacement 157
AIR CONDITIONING BELT 157
Belt Adjustment 157
Belt Replacement 157
QUICK COUPLER 158
Quick Coupler And Attachment Inspection And Maintenance 158
TRACK ROLLER AND IDLER LUBRICATION 158
Procedure 158
BUCKET 159
Bucket Teeth Removal And Installation 159
LUBRICATION OF THE HYDRAULIC EXCAVATOR 160
Lubrication Locations 160
PIVOT PINS 163
Inspection And Maintenance 163
EXCAVATOR STORAGE AND RETURN TO SERVICE 164
Storage 164
Return To Service 164
SYSTEM SETUP AND ANALYSIS 165
DIAGNOSTIC SERVICE CODES 166
Viewing Service Codes 166
Service Codes List 167
CONTROL PANEL SETUP 173
Panel Setup (Deluxe Instrument Panel) 173
PASSWORD SETUP (KEYLESS START PANEL) 178
Password Description 179
Changing The Owner Password 179
Password Lockout Feature 179
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 180
Password Description 180
Changing The Owner Password 180
Changing The User Passwords 181
Password Lockout Feature 181
MAINTENANCE CLOCK 182
Description 182
Standard Instrument Panel 182
Setup 182
Reset 182
Deluxe Instrument Panel 183
SPECIFICATIONS 184
E85 EXCAVATOR SPECIFICATIONS 185
Excavator Machine Dimensions 185
Rated Lift Capacity (With Standard Counterweight) 187
Rated Lift Capacity (With Additional Counterweight) 188
Performance 189
Controls 189
Engine 190
Hydraulic System 191
Hydraulic Cylinders 191
Hydraulic Cycle Times 192
Drive System 192
Slew System 192
Undercarriage 192
Capacities 192
Electrical 193
Tracks 193
Ground Pressure 193
WARRANTY 194
WARRANTY 195
ALPHABETICAL INDEX 197
SERVICE SCHEDULE SYMBOLS 199

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

S/N B48411001 – B48413700

Bobcat E85 Compact Excavator Operation & Maintenance Manual 7320317 (06-19) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.

SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
• The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:

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