Bobcat Excavator 316 Service Manual 6902285 (10-12) – PDF DOWNLOAD

Description

Bobcat Excavator 316 Service Manual 6902285 (10-12) – PDF DOWNLOAD

FILE DETAILS:

Bobcat Excavator 316 Service Manual 6902285 (10-12) – PDF DOWNLOAD

Language : English
Pages :486
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat Excavator 316 Service Manual 6902285 (10-12) – PDF DOWNLOAD

S/N 522811001 & Above
S/N 522911001 & Above

FOREWORD

This manual is for the Bobcat excavator mechanic. It provides necessary servicing and adjustment procedures for the Bobcat excavator and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

SAFETY INSTRUCTIONS

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:

•  The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat Excavator 316 Service Manual 6902285 (10-12) – PDF DOWNLOAD

MAINTENANCE SAFETY 3
ALPHABETICAL INDEX 5
CONTENTS 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
Fire Prevention 13
SERIAL NUMBER LOCATIONS 15
EXCAVATOR SERIAL NUMBER 15
ENGINE SERIAL NUMBER 15
IDENTIFICATION AND MACHINE SIGNS (DECALS) 16
SAFETY AND MAINTENANCE 17
LIFTING THE EXCAVATOR 19
Procedure 19
UPPERSTRUCTURE SLEW LOCK 21
Operation 21
TRANSPORTING THE EXCAVATOR 23
Loading Onto Transport Vehicle 23
ENGINE COVER 25
Opening the Engine Cover 25
Closing the Engine Cover 25
SERVICE SCHEDULE 27
Chart 27
AIR CLEANER 29
Daily Check 29
Dust Cup 29
Replacing The Filter 29
COOLING SYSTEM 31
Cleaning The Cooling System 31
Checking Coolant Level 31
Replacing The Coolant 32
FUEL SYSTEM 33
Fuel Specifications 33
Filling The Fuel Tank 33
Removing Water From The Fuel System 33
Replacing The Fuel Filter 33
Draining The Fuel Tank 34
Removing Air From The Fuel System 34
ENGINE LUBRICATION SYSTEM 37
Checking Engine Oil 37
Replacing Oil And Filter 37
HYDRAULIC SYSTEM 39
Checking And Adding Fluid 39
Replacing The Hydraulic Filter 39
Replacing The Hydraulic Fluid 40
LUBRICATING THE EXCAVATOR 41
Lubrication Locations 41
TRAVEL MOTOR 45
Checking And Adding Oil 45
Replacing Oil 45
ALTERNATOR BELT 47
Adjusting The Alternator Belt 47
SPARK ARRESTOR MUFFLER 49
BLADE EXTENSION 51
Installing And Removing 51
HYDRAULIC SYSTEM 53
HYDRAULIC/HYDROSTATIC SCHEMATICS 57
HYDRAULIC SYSTEM INFORMATION 65
Troubleshooting Chart 65
BOOM CYLINDER 69
Checking The Boom Cylinder 69
Removal and Installation 72
Parts Identification 75
Disassembly 76
Assembly 81
ARM CYLINDER 87
Checking The Arm Cylinder 87
Removal and Installation 89
Parts Identification 91
Disassembly 92
Assembly 96
BOOM SWING CYLINDER 101
Checking The Boom Swing Cylinder 101
Removal and Installation 103
Parts Identification 106
Disassembly 107
Assembly 110
BUCKET CYLINDER 115
Checking The Bucket Cylinder 115
Removal and Installation 116
Parts Identification 119
Disassembly 120
Assembly 124
BLADE CYLINDER 129
Checking The Blade Cylinder 129
Removal and Installation 130
Parts Identification 131
Disassembly 132
Assembly 135
TRACK FRAME EXPANSION CYLINDER 141
Checking The Track Frame Expansion Cylinder 141
Removal And Installation 142
Parts Identification 148
Disassembly 149
Assembly 152
MAIN RELIEF VALVES 157
Testing And Adjusting The Main Relief Valves 157
PORT RELIEF VALVES 159
Testing And Adjusting The Port Relief Valves 159
HYDRAULIC CONTROL VALVE 161
Removal And Installation 161
Identification 164
Disassembly And Assembly 165
P1 And P2 Section 167
Boom And Arm Section 168
Upperstructure Slew Section 172
Boom Swing Section 175
Left Travel And Blade Section 179
Right Travel And Bucket Section 183
HYDRAULIC PUMP 187
Description 187
Testing 187
Removal And Installation 189
Parts Identification 190
Disassembly 191
Assembly 195
TRACK FRAME EXPANSION VALVE 201
Removal And Installation 201
Disassembly And Assembly 202
TRAVEL MOTOR 205
Removal And Installation 205
Parts Identification 207
SWIVEL JOINT 223
Removal And Installation 223
Parts Identification 226
Disassembly 227
Assembly 230
SWING MOTOR 235
Removal And Installation 235
Parts Identification 236
Disassembly 237
Assembly 244
HYDRAULIC FILTER MOUNT 253
Removal And Installation 253
HYDRAULIC RESERVOIR 255
Removal And Installation 255
STANDARD HYDRAULIC CONTROL CHANGE 257
Standard To ISO Control Pattern 257
ISO HYDRAULIC CONTROL CHANGE 263
ISO To Standard Control Pattern 263
AUXILIARY HYDRAULIC CONTROL VALVE 269
Removal And Installation 269
Disassembly And Assembly 270
UNDERCARRIAGE 273
BLADE 275
Extention Installing And Removing 275
Blade Removal And Installation 275
TRACKS 277
Track Lug Height 277
Adjustment 277
Removal And Installation 279
TRACK FRAME 281
Disassembly And Assembly 281
Removal And Installation Of Expandable Track Frame 281
Drive Sprocket Removal And Installation 282
TRACK DAMAGE IDENTIFICATION 283
Cutting Of Steel Cords 283
Abrasion Of Embedded Metals 284
Separation Of Embedded Metals 285
Separation Of Embedded Metals Due To Corrosion 286
Cuts On The Lug Side Rubber 287
Cracks On The Lug Side Rubber Due To Fatigue 288
Lug Abrasion 289
Cracks And Cuts On The Lug Side Rubber 290
Abrasion Of The Track Roller Side 291
Cuts On The Edges Of Track Roller Side 292
TRACK IDLER 295
Parts Identification 295
Disassembly 296
Assembly 298
TRACK ROLLER 301
Parts Identification 301
Disassembly 302
Assembly 304
SWING CIRCLE GEAR 307
Removal 307
Installation 307
UPPERSTRUCTURE & SWING SECTION 309
UPPERSTRUCTURE 311
Removal And Installation 311
CANOPY 315
Removal And Installation 315
SEAT AND SEAT MOUNT 317
Removal And Installation 317
CONTROL LOCKOUT 319
Removal And Installation 319
ENGINE SPEED CONTROL 321
Removal And Installation 321
BLADE CONTROL 323
Removal And Installation 323
BLADE CONTROL 324
UPPERSTRUCTURE SLEW LOCK 325
Removal And Installation 325
RIGHT PEDAL AND LINKAGE 327
Pedal Removal And Installation 327
TRAVEL CONTROLS 329
Removal And Installation 329
LEFT PEDAL AND LINKAGE 331
Pedal Removal And Installation 331
Disassembly And Assembly 332
CONTROL LEVERS AND LINKAGE 333
Inspection And Maintenance 333
Removal And Installation 333
FUEL TANK 337
Removal And Installation 337
HORN 339
Removal And Installation 339
SWING FRAME 341
Removal And Installation 341
Bushing Replacement 343
BOOM 345
Removal And Installation 345
Boom Bushing Removal And Installation 347
ARM 349
Removal And Installation 349
Arm To Boom Bushing Removal And Installation 351
Arm To Bucket And Bucket Link Bushing Removal And Installation 351
BUCKET 353
Removal 353
Installation 353
BUCKET LINK 355
Removal And Installation 355
Bucket Link Bushing Removal And Installation 356
UPPERSTRUCTURE COVERS 357
Left Upperstructure Cover Removal And Installation 357
Left Upperstructure Cover Disassembly and Assembly 358
Right Upperstructure Cover Removal And Installation 358
Right Upperstructure Cover Disassembly and Assembly 359
CONSOLE COVERS 361
Left Console Cover Removal And Installation 361
Right Console Cover Removal And Installation 362
ENGINE COVER 363
Removal And Installation 363
REAR BUMPER 365
Removal And Installation 365
ELECTRICAL SYSTEM 367
ELECTRICAL SCHEMATICS 369
ELECTRICAL SYSTEM INFORMATION 371
Troubleshooting Chart 371
Description 372
Fuses 372
Fuse Identification 372
BATTERY 373
Servicing 373
Using A Booster Battery (Jump Starting) 374
Removal And Installation 375
ALTERNATOR 377
Adjusting The Alternator Belt 377
Removal And Installation 378
Parts Identification 379
Disassembly And Assembly 380
STARTER 383
Removal And Installation 383
LIGHT 385
Removal And Installation 385
Disassembly And Assembly 386
INSTRUMENT PANEL 389
Removal And Installation 389
Disassembly And Assembly 389
VOLTAGE REGULATOR 391
Removal And Installation 391
HORN SWITCH 393
Removal And Installation 393
KEY SWITCH 395
Removal And Installation 395
ENGINE SERVICE 397
TROUBLESHOOTING 399
Chart 399
SPARK ARRESTOR MUFFLER 401
Removal And Installation 401
AIR CLEANER 403
Removal And Installation 403
RADIATOR 405
Removal And Installation 405
ENGINE COMPONENTS AND TESTING 407
Valve Clearance Adjustment 407
Engine Compression Test Procedure 408
Fuel Shut-Off Solenoid Removal And Installation 409
Fuel Shut-Off Timer Removal And Installation 409
Fuel Injection Pump Check 410
Fuel Injection Pump Removal and Installation 410
Fuel Injection Pump Timing 412
Fuel Injector Removal And Installation 413
Fuel Injector Checking 415
Glow Plug Removal And Installation 416
Glow Plug Checking 416
ENGINE 417
Removal And Installation 417
ENGINE FLYWHEEL 421
Removal And Installation 421
Hydraulic Pump Coupler 422
Flywheel Ring Gear 423
RECONDITIONING THE ENGINE 425
Cylinder Head Removal And Installation 425
Cylinder Head Disassembly And Assembly 426
Cylinder Head Servicing 427
Cylinder Head Top Clearance 428
Valve Guide Checking, Removal and Installation 428
Valve And Valve Seat Reconditioning 430
Valve Spring 431
Rocker Arm And Shaft, Checking 431
Timing Gearcase Cover Removal And Installation 432
Idler Gear And Camshaft Removal And Installation 434
Idler Gear and Shaft, Servicing 436
Timing Gears Checking Backlash 437
Fuel Camshaft Removal And Installation 437
Fuel Camshaft Governor 438
Crankshaft Gear Removal And Installation 438
Oil Pump Removal And Installation 439
Oil Pump, Service 439
Engine Oil Pressure, Checking 440
Relief Valve 441
Piston And Connecting Rod Removal And Installation 441
Piston And Connecting Rod, Servicing 443
Connecting Rod Alignment 445
Crankshaft And Bearings Removal And Installation 446
Crankshaft And Bearings, Servicing 448
Cylinder Bore, Checking 450
Water Pump Removal And Installation 450
Water Pump Disassembly And Assembly 450
SPECIFICATIONS 451
EXCAVATOR SPECIFICATIONS 453
Machine Dimensions 453
Performance 454
Engine 454
Controls 454
Drive System 454
Hydraulic System 454
Electrical 455
ENGINE SPECIFICATIONS 457
Engine 457
Fuel Injector Nozzles 457
Fuel Injection Pump 457
Cylinder Head 457
Valves 457
Valve Springs 457
Rocker Arms 458
Camshaft 458
Cylinders 458
Piston Rings 458
Pistons 459
Crankshaft 459
Oil Pump 460
Thermostat 460
Engine Bolt Torque 460
Re-Grinding The Crankshaft 461
TORQUE SPECIFICATIONS FOR BOLTS 463
Torque For General SAE Bolts 463
Torque For General Metric Bolts 464
HYDRAULIC CONNECTION SPECIFICATIONS 465
Not Available At Time Of Print 465
HYDRAULIC FLUID SPECIFICATIONS 467
Specifications 467
FUEL, COOLANT AND LUBRICANTS 469
Chart 469
CONVERSIONS 471
Decimal And Millimeter Equivalents 471
U S To Metric Conversion 472
SMR 473
316-1 473
316-2 475
316-3 477
316-4 479
316-5 481
316-6 483
316-7 485

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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