BOBCAT Ingersoll Rand BL 470 BL 475 loader Operation & Maintenance Manual 6902017 PDF DOWNLOAD

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BOBCAT Ingersoll Rand BL 470 BL 475 loader Operation & Maintenance Manual 6902017 PDF DOWNLOAD

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BOBCAT Ingersoll Rand BL 470 BL 475 loader Operation & Maintenance Manual 6902017 PDF DOWNLOAD 

Language : English
Pages : 108
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BOBCAT Ingersoll Rand BL 470 BL 475 loader Operation & Maintenance Manual 6902017 PDF DOWNLOAD

BL–470 (S/N 570511001 & Above)
BL–475 (S/N 571911001 & Above)

OPERATOR SAFETY WARNINGS…………………………………………….. 3
CONTENTS…………………………………………………………… 5
REFERENCE INFORMATION……………………………………………. 5
REGULAR MAINTENANCE ITEMS……………………………………….. 6
FOREWORD…………………………………………………………… 7
SERIAL NUMBER LOCATION…………………………………………… 9
LOADER BACKHOE SERIAL NUMBER……………………………………… 9
ENGINE SERIAL NUMBER…………………………………………….. 9
DELIVERY REPORT…………………………………………………. 9
LOADER BACKHOE IDENTIFICATION…………………………………….. 10
FEATURES AND ACCESSORIES…………………………………………. 11
SAFETY…………………………………………………………….. 13
SAFETY INSTRUCTIONS FOR INGERSOLL–RAND LOADER BACKHOE AND ATTACHMENTS…. 15
SAFE OPERATION IS THE OPERATOR’S RESPONSIBILITY…………………….. 15
BEFORE OPERATING THE INGERSOLL–RAND LOADER BACKHOE………………….. 16
SAFE OPERATION NEEDS A QUALIFIED OPERATOR………………………….. 16
FIRE PREVENTION…………………………………………………. 17
MACHINE SIGNS (DECALS)…………………………………………… 18
OPERATING INSTRUCTIONS………………………………………………. 21
FRONT INSTRUMENT PANEL IDENTIFICATION……………………………… 23
Travel Direction Control Lever………………………………… 23
Key Switch………………………………………………….. 24
PARKING BRAKE…………………………………………………… 24
ENGINE SPEED CONTROL…………………………………………….. 25
Hand Lever (For Backhoe Operation Only)………………………… 25
Foot Pedal (For Loader Operation)……………………………… 25
BRAKE PEDAL…………………………………………………….. 25
STEERING WHEEL………………………………………………….. 25
OPERATORS CAB (OPTIONAL)…………………………………………. 26
Emergency Exit………………………………………………. 26
Cab Door……………………………………………………. 26
Front Window………………………………………………… 26
Rear Window…………………………………………………. 27
Opening The Rear Window………………………………………. 27
Cab Heater (Optional)………………………………………… 28
HYDRAULIC CONTROLS (FRONT)……………………………………….. 29
Loader Control Lever…………………………………………. 29
Travel Control Disengagement Button……………………………. 29
Front Auxiliary Hydraulic Control And Bucket Tilt Lever………….. 29
LIFT AND TILT TRANSPORT LEVER LOCK………………………………… 30
Engaging The Lever Lock………………………………………. 30
Disengaging The Lever Lock……………………………………. 30
REAR INSTRUMENT PANEL IDENTIFICATION (STANDARD CONTROL PATTERN)………. 31
REAR INSTRUMENT PANEL IDENTIFICATION (ISO CONTROL PATTERN)…………… 31
HYDRAULIC CONTROLS (REAR)………………………………………… 32
Backhoe Control Levers (Standard Control Pattern)……………….. 32
Backhoe Control Levers (ISO Control Pattern)……………………. 34
Stabilizer Control Lever (Fold Down)…………………………… 36
Stabilizer Control Lever (Vertical)……………………………. 37
BACKHOE BOOM LOCK……………………………………………….. 38
Engaging Backhoe Boom Lock……………………………………. 38
Disengaging The Backhoe Boom Lock……………………………… 39
DAILY INSPECTION………………………………………………… 40
Daily Inspection And Maintenance………………………………. 40
PRE–STARTING PROCEDURE…………………………………………… 41
Loader Operation…………………………………………….. 41
Backhoe Operation……………………………………………. 42
STARTING THE ENGINE……………………………………………… 43
Normal Starting Procedure…………………………………….. 43
Cold Temperature Starting…………………………………….. 44
Warming The Hydraulic/Hydrostatic System……………………….. 44
ATTACHMENTS AND BUCKETS………………………………………….. 45
Installing The Bucket Or Attachment……………………………. 46
Removing The Bucket Or Attachment……………………………… 47
BACKHOE ATTACHMENTS……………………………………………… 48
Removing The X–Change Bucket………………………………….. 48
Installing The X–Change Bucket………………………………… 49
OPERATING PROCEDURE……………………………………………… 51
Moving The Swing/side Shift Frame (If equipped)…………………. 51
Moving The Loader Backhoe…………………………………….. 52
Moving The Loader Backhoe While Digging………………………… 53
Lifting And Moving Objects……………………………………. 54
Getting Ready For Backhoe Operation……………………………. 54
Operating The Backhoe………………………………………… 55
Digging With The Arm…………………………………………. 56
Digging With The Bucket………………………………………. 56
Filling The Bucket…………………………………………… 57
Emptying The Bucket………………………………………….. 58
Digging Into The Ground………………………………………. 59
Backfilling…………………………………………………. 59
Moving The Loader……………………………………………. 60
PARKING THE LOADER BACKHOE……………………………………….. 61
TRANSPORTING THE LOADER BACKHOE…………………………………… 62
STEERING VALVE………………………………………………….. 63
Adjustment………………………………………………….. 63
PREVENTIVE MAINTENANCE………………………………………………. 65
MAINTENANCE SAFETY………………………………………………. 67
SERVICE SCHEDULE………………………………………………… 69
APPROVED LIFT ARM SUPPORT DEVICE………………………………….. 70
Installing The Approved Lift Arm Support Device…………………. 70
Removing The Approved Lift Arm Support Device…………………… 71
NEUTRAL START SYSTEM…………………………………………….. 72
Description…………………………………………………. 72
Inspection And Maintenance……………………………………. 72
ENGINE COVER……………………………………………………. 73
AIR CLEANER SERVICE……………………………………………… 74
Replacing Filter Element……………………………………… 74
FUEL SYSTEM…………………………………………………….. 75
Fuel Specifications………………………………………….. 75
Filling The Fuel Tank………………………………………… 75
Fuel Filter…………………………………………………. 75
Removing Air From The Fuel System……………………………… 76
ENGINE LUBRICATION SYSTEM………………………………………… 77
Checking Engine Oil………………………………………….. 77
Oil Chart…………………………………………………… 77
Replacing The Oil And Filter………………………………….. 78
ENGINE COOLING SYSTEM……………………………………………. 79
Coolant Replacement………………………………………….. 79
ELECTRICAL SYSTEM……………………………………………….. 80
Description…………………………………………………. 80
Cleaning Battery And Terminals………………………………… 80
Fuse Location……………………………………………….. 80
Relay Location………………………………………………. 81
Using A Booster Battery (Jump Starting)………………………… 82
Removing And Installing The Battery……………………………. 83
Battery Disconnect Switch…………………………………….. 84
HYDRAULIC/HYDROSTATIC SYSTEM……………………………………… 85
Checking And Adding Fluid…………………………………….. 85
Cleaning The Cooler………………………………………….. 85
Replacing Hydraulic/Hydrostatic Filter…………………………. 86
Replacing Hydraulic Fluid…………………………………….. 87
AXLES (FRONT AND REAR)…………………………………………… 87
Checking Oil Level (Planetary Carrier)…………………………. 87
Draining Oil (Planetary Carrier)………………………………. 87
REAR AXLE………………………………………………………. 88
Checking Oil Level…………………………………………… 88
Draining Oil………………………………………………… 88
FRONT AXLE……………………………………………………… 88
Checking Oil Level…………………………………………… 88
Draining Oil………………………………………………… 88
TIRE MAINTENANCE………………………………………………… 89
Wheel Nuts………………………………………………….. 89
Mounting……………………………………………………. 89
Tire Pressure……………………………………………….. 89
ALTERNATOR BELT…………………………………………………. 90
Adjusting The Alternator Belt…………………………………. 90
LUBRICATING THE LOADER BACKHOE……………………………………. 91
BOB–TACH HAND LEVER……………………………………………… 98
Inspection And Maintenance……………………………………. 98
AXLE TOE–IN…………………………………………………….. 99
SPECIFICATIONS………………………………………………………101
LOADER BACKHOE SPECIFICATIONS (BL–470)……………………………..103
Performance Specifications…………………………………….103
Engine………………………………………………………103
Controls…………………………………………………….103
Hydraulic System……………………………………………..103
Drive System…………………………………………………103
Electrical System…………………………………………….103
Standard Instrument Panel……………………………………..103
Tires……………………………………………………….103
Capacity…………………………………………………….103
LOADER BACKHOE SPECIFICATIONS (BL–475)……………………………..104
Performance Specifications…………………………………….104
Engine………………………………………………………104
Controls…………………………………………………….104
Hydraulic System……………………………………………..104
Drive System…………………………………………………104
Electrical System…………………………………………….104
Standard Instrument Panel……………………………………..104
Tires……………………………………………………….104
Capacity…………………………………………………….104
ADDITIONAL PUBLICATIONS…………………………………………..105
WARRANTY……………………………………………………………107

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DESCRIPTION:

BOBCAT Ingersoll Rand BL 470 BL 475 loader Operation & Maintenance Manual 6902017 PDF DOWNLOAD
FOREWORD

FIRE PREVENTION:

The machines and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

Fire Prevention Guidelines:

• Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.
• Do not use the machine where exhaust, arcs, sparks, or hot components can contact flammable material, explosive dust, or gases.
• The operator cab, engine compartment, and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.
• Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part.
• Check fuel and hydraulic tubes, hoses, and fittings for damage and leakage. Never use an open flame or bare skin to check for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents.
• Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause an explosion and injure you or bystanders.
• Always clean the machine, disconnect the battery, and disconnect the wiring from the electronic controllers before welding. Cover rubber hoses, the battery, and all other flammable parts. Keep a fire extinguisher near the machine when welding. Have good ventilation when grinding or welding painted parts. Wear a dust mask when grinding painted parts. Toxic dust or gas can be produced.
• Stop the engine and let it cool before adding fuel. No smoking!
• Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jump starting.
• Know where fire extinguishers and first aid kits are located and how to use them.

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

G.P