Bobcat MT100 Mini Track Loader Operation & Maintenance Manual SN B52P11001 & Above – PDF DOWNLOAD

Description

Bobcat MT100 Mini Track Loader Operation & Maintenance Manual SN B52P11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat MT100 Mini Track Loader Operation & Maintenance Manual SN B52P11001 & Above – PDF DOWNLOAD

Language : English
Pages : 126
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat MT100 Mini Track Loader Operation & Maintenance Manual SN B52P11001 & Above – PDF DOWNLOAD

INTRODUCTION :

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat machine. Read and understand this Operation & Maintenance Manual before operating your Bobcat machine. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your machine.

BEFORE OPERATION :

Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat MT100 Mini Track Loader Operation & Maintenance Manual SN B52P11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 5
FOREWORD 10
INTRODUCTION 10
Bobcat Company Is ISO 9001 Certified (ISO, BSI and TUV only) 10
MANUFACTURING LOCATIONS 10
North America 10
Czech Republic 10
SERIAL NUMBER LOCATIONS 11
Machine Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
MACHINE IDENTIFICATION 12
FEATURES, ACCESSORIES, AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Attachments 13
Bob-Tach Compatible Attachments 13
Common Industry Interface Compatible Attachments 13
Buckets Available 13
SAFETY AND TRAINING RESOURCES 15
CALL BEFORE YOU DIG 15
BEFORE OPERATION 15
SAFE OPERATION IS THE OPERATOR’S RESPONSIBILITY 16
SAFE OPERATION NEEDS A QUALIFIED OPERATOR 17
A QUALIFIED OPERATOR MUST DO THE FOLLOWING 17
SILICA DUST EXPOSURE 18
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 20
PICTORIAL ONLY SAFETY SIGNS 21
MACHINE SIGNS (DECALS) 22
OPERATING INSTRUCTIONS 30
INTENDED USE 30
CONTROL IDENTIFICATION 31
OPERATOR CONTROLS 31
Operator Controls Description 31
LIFT ARM BYPASS CONTROL 32
Operating Lift Arm Bypass Control 32
ENGINE SPEED CONTROL 32
Operating Engine Speed Control 32
PARKING BRAKE 33
Operating The Parking Brake 33
OPERATOR STATION 34
Operator Station Description 34
DRIVING AND STEERING THE MACHINE 34
Operating The Machine 34
STOPPING THE MACHINE 35
Using The Drive / Steering Control To Stop The Machine 35
HYDRAULIC CONTROLS 35
Lift / Tilt Joystick Description 35
Lift Arm Operation 35
Lift Arm Float Position 35
Tilt Operation 35
Auxiliary Hydraulic Control Variable Flow 36
Auxiliary Hydraulic Control Continuous Flow 36
Standard Auxiliary Quick Couplers 37
Relieve Hydraulic Pressure (Machine And Attachment) 37
ATTACHMENT CONTROL DEVICE (ACD) 38
Attachment Control Device (ACD) Description 38
DAILY INSPECTION 39
Daily Inspection And Maintenance 39
PRE-STARTING PROCEDURE 40
Pre-Starting Procedure 40
STARTING THE ENGINE 41
Starting Engine With Key Switch 41
Cold Temperature Starting 42
Warming The Hydraulic / Hydrostatic System 42
STOPPING THE ENGINE AND LEAVING THE MACHINE 43
Stopping The Engine And Leaving The Machine Procedure 43
COUNTERWEIGHTS 44
Counterweights Description 44
Effect On The Machine And Operations 44
When To Consider Track Frame Mounted Counterweights 44
When To Consider Main Frame Upright Mounted Counterweights 44
Counterweight Positions 44
ATTACHMENTS 45
Choosing The Correct Bucket 45
Pallet Fork 46
Installing The Attachment (Bob-Tach) 46
Removing The Attachment (Bob-Tach) 47
Installing The Attachment (Common Industry Interface) 48
Removing The Attachment (Common Industry Interface) 49
OPERATING PROCEDURE 50
Inspect The Work Area 50
Basic Operating Instructions 50
Operating Near An Edge Or Water 50
Driving On Rough Terrain And Over Curbs 50
Driving With An Auger Attachment Installed 51
Operating With A Full Bucket 52
Operating With An Empty Bucket 52
TOWING THE MACHINE 53
Towing The Machine Procedure 53
LIFTING THE MACHINE 54
Four Point Lift 54
TRANSPORTING THE MACHINE 54
Loading And Unloading 54
Fastening The Machine 55
PREVENTIVE MAINTENANCE 56
MAINTENANCE SAFETY WARNINGS 56
MAINTENANCE SAFETY WARNINGS 57
SERVICE SCHEDULE 58
Maintenance Intervals 58
LIFT ARM BYPASS CONTROL 61
Inspecting Lift Arm Bypass Control 61
LIFT AND TILT FUNCTION LOCKOUTS 62
Inspecting Lift And Tilt Function Lockouts 62
NEUTRAL START INTERLOCKS 63
Inspecting Traction Drive Interlock 63
Inspecting Auxiliary Hydraulic Interlock 63
AUXILIARY HYDRAULIC CONTROL SYSTEM 64
Inspecting The Continuous Flow Shutoff Pedal 64
LIFT ARM SUPPORT 65
Installing Lift Arm Support 65
Removing The Lift Arm Support 66
HOOD 66
Raising And Lowering The Hood 66
Striker Adjustment 67
REAR DOOR 67
Opening And Closing Rear Door 67
Rear Door Bumper Adjustment 68
AIR CLEANER SERVICE 68
Replacing The Filter Elements 68
Replacing The Outer Filter 68
Replacing The Inner Filter 69
FUEL SYSTEM 70
Fuel Specifications 70
U S Standard (ASTM D975) 70
E U Standard (EN590) 70
Biodiesel Blend Fuel 70
Filling The Fuel Tank 70
Fuel Filter 71
Removing Water From Fuel Filter 71
Replacing The Fuel Filter Element 71
Removing Air From The Fuel System 71
ENGINE LUBRICATION SYSTEM 73
Checking And Adding Engine Oil 73
Engine Oil Chart 73
Removing And Replacing Oil And Filter 73
ENGINE COOLING SYSTEM 75
Cleaning Engine Cooling System 75
Checking Engine Coolant Level 75
Removing The Coolant 76
Replacing The Coolant 77
ELECTRICAL SYSTEM 78
Electrical System Description 78
Fuse And Relay Location 78
Fuse And Relay Identification 78
Battery Maintenance 78
Maintaining Battery Charge Level 79
Battery Maintainers 79
Battery Service During Machine Storage 79
Testing The Battery 80
Battery Charging 80
Using A Booster Battery (Jump Starting) 80
Removing And Installing The Battery 81
HYDRAULIC / HYDROSTATIC SYSTEM 83
Checking And Adding Hydraulic Fluid 83
Hydraulic Fluid Chart 83
Removing And Replacing Hydraulic / Hydrostatic Filter 83
Removing And Replacing Hydraulic Fluid 84
Hydraulic Reservoir Breather 84
SPARK ARRESTER MUFFLER 85
Cleaning Procedure 85
TRACK TENSION 86
Adjusting Track Tension 86
ALTERNATOR BELT 87
Alternator Belt Adjustment 87
Alternator Belt Replacement 88
DRIVE BELT 89
Drive Belt Description 89
Drive Belt Adjustment 89
TRACK ROLLER AND IDLER LUBRICATION 90
Track Roller And Idler Lubrication Description 90
MACHINE LUBRICATION 91
Lubricating Grease Fittings 91
Common Industry Interface Lubrication 92
Parking Brake Lubrication 92
PIVOT PINS 93
Inspecting And Maintaining Pivot Pins 93
BOB-TACH (HAND LEVER) 93
Inspecting And Maintaining The Bob-Tach 93
COMMON INDUSTRY INTERFACE 95
Inspecting And Maintaining Common Industry Interface 95
MACHINE STORAGE AND RETURN TO SERVICE 96
Machine Extended Storage Procedure 96
Machine Return To Service Procedure 96
MACHINE SIGN TRANSLATIONS 98
SERVICE SCHEDULE (7398764) 98
WARNING (7273437) 101
WARNING (7273436) 102
DANGER (7273434) 103
WARNING (6576048) 103
WARNING (6817225) 104
WARNING (6804233) 104
WARNING (7282262) 105
LIFT ARM SUPPORT (7273443) 106
SPECIFICATIONS 107
DIMENSIONS (NARROW TRACK) 107
DIMENSIONS (WIDE TRACK) 109
PERFORMANCE 111
CONTROLS 112
ENGINE 113
HYDRAULIC SYSTEM 114
ELECTRICAL 115
DRIVE SYSTEM 116
CAPACITIES 117
TRACKS 118
GROUND PRESSURE 119
BOBCAT MINI TRACK LOADERS WARRANTY 120
ALPHABETICAL INDEX 121

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