Bobcat MT100 Mini Track Loader Service Manual SN B52P11001 & Above – PDF DOWLOAD

Description

Bobcat MT100 Mini Track Loader Service Manual SN B52P11001 & Above – PDF DOWLOAD

FILE DETAILS:

Bobcat MT100 Mini Track Loader Service Manual SN B52P11001 & Above – PDF DOWLOAD

Language : English
Pages : 390
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat MT100 Mini Track Loader Service Manual SN B52P11001 & Above – PDF DOWLOAD

FOREWORD:

This manual is for the Bobcat mini track loader mechanic. It provides necessary servicing and adjustment procedures for a Bobcat mini track loader and its component parts and systems. Refer to the Operation & Maintenance manual for operating instructions, starting procedure, daily checks, etc.

SAFETY INSTRUCTIONS:

The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat MT100 Mini Track Loader Service Manual SN B52P11001 & Above – PDF DOWLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Mini Track Loader Serial Number 15
Engine Serial Number 15
DELIVERY REPORT 16
MINI TRACK LOADER IDENTIFICATION 17
SAFETY AND MAINTENANCE 19
LIFTING AND BLOCKING THE MINI LOADER 21
Procedure 21
Four Point Lift 22
LIFT ARM SUPPORT 23
Installing 23
Removing 24
TRANSPORTING THE MINI LOADER ON A TRAILER 25
Loading And Unloading 25
Fastening 25
TOWING THE MINI LOADER 27
Procedure 27
SERVICE SCHEDULE 29
Maintenance Intervals 29
AIR CLEANER SERVICE 31
Replacing Filter Elements 31
ENGINE COOLING SYSTEM 33
Cleaning 33
Checking Level 33
Removing And Replacing Coolant 34
FUEL SYSTEM 37
Fuel Specifications 37
Biodiesel Blend Fuel 37
Filling The Fuel Tank 38
Fuel Filter 39
Removing Air From The Fuel System 40
ENGINE LUBRICATION SYSTEM 41
Checking And Adding Engine Oil 41
Engine Oil Chart 41
Removing And Replacing Oil And Filter 42
HYDRAULIC / HYDROSTATIC SYSTEM 45
Checking And Adding Fluid 45
Hydraulic / Hydrostatic Fluid Chart 45
Removing And Replacing Hydraulic / Hydrostatic Filter 46
Removing And Replacing Hydraulic Fluid 46
Hydraulic Reservoir Breather 46
BOB-TACH 47
Inspection And Maintenance 47
COMMON INDUSTRY INTERFACE 49
Inspection And Maintenance 49
LUBRICATING THE MINI LOADER 51
Lubrication Locations 51
Parking Brake Lubrication 52
SPARK ARRESTER MUFFLER 53
Cleaning Procedure 53
PIVOT PINS 55
Inspection And Maintenance 55
LIFT AND TILT FUNCTION LOCKOUTS 57
Inspection 57
LIFT ARM BYPASS CONTROL 59
Operation 59
Inspection 59
NEUTRAL START INTERLOCKS 61
Inspecting Traction Drive Interlock 61
Inspecting Auxiliary Hydraulic Interlock 61
AUXILIARY HYDRAULIC CONTROL SYSTEM 63
Inspecting The Continuous Flow Shutoff Pedal 63
COUNTERWEIGHTS 65
Description 65
Effect On The Mini Track Loader And Operation 65
When To Consider Track Frame Mounted Counterweights 65
When To Consider Main Frame Upright Mounted Counterweights 65
Counterweight Positions 66
HYDRAULIC SYSTEM 67
HYDRAULIC / HYDROSTATIC SCHEMATICS 69
HYDRAULIC SYSTEM INFORMATION 71
Glossary Of Hydraulic / Hydrostatic Symbols 71
Troubleshooting 75
CYLINDER (LIFT) 77
Testing 77
Removal And Installation 78
Parts Identification 79
Disassembly And Assembly 80
CYLINDER (TILT) 83
Testing 83
Removal And Installation 84
Rod End Pivot Pin Bushing And Seal Removal And Installation 85
Parts Identification 86
Disassembly And Assembly 87
MAIN RELIEF VALVE 91
Description 91
Testing 92
Removal And Installation 94
PORT RELIEF VALVES 95
Testing (Lift) 95
Removal And Installation (Lift) 97
Testing (Tilt) 98
Removal And Installation (Tilt) 100
HYDRAULIC CONTROL VALVE 101
Description 101
Removal And Installation 102
Identification Chart 105
Disassembly And Assembly 106
HYDRAULIC PUMP 125
Direct Pump Testing 125
Removal And Installation 127
Parts Identification 128
Disassembly And Assembly 129
HYDRAULIC / HYDROSTATIC FILTER 131
Description 131
Housing Removal And Installation 132
HYDRAULIC FLUID RESERVOIR 133
Description 133
Removal And Installation 133
OIL COOLER 135
Description 135
Removal And Installation 135
HYDROSTATIC SYSTEM 137
HYDROSTATIC SYSTEM INFORMATION 139
Troubleshooting 139
Description 140
HYDROSTATIC MOTOR 141
Description 141
Removal And Installation 141
Parts Identification 144
Disassembly 145
Inspection 151
Assembly 153
CHARGE PRESSURE 159
Description 159
Testing 159
Sender Removal And Installation 160
Replacing Poppet Assembly 160
HYDROSTATIC PUMP 161
Description 161
Removal And Installation 161
Replenishing / High Pressure Relief Valve Removal And Installation 163
Parts Identification 164
Disassembly 165
Assembly 172
DRIVE BELT 177
Description 177
Shield Removal And Installation 177
Adjusting 178
Alignment 179
Belt Removal And Installation 179
Tensioner Pulley Removal And Installation 180
HYDROSTATIC CONTROLS 181
Pump Controls Disassembly And Assembly 181
Pump Controls Adjustment 184
Travel Control Lever Adjustment 186
Full Forward Travel Adjustment 187
Steering Drift Adjustment 188
DRIVE SYSTEM 189
PARKING BRAKE 191
Description 191
Handle Removal And Installation 191
Cable Removal And Installation 192
Cable Adjustment 193
Linkage Assembly Removal And Assembly 194
Brake Pin Lubrication 195
TRACK CARRIAGE COMPONENTS 197
Description 197
Checking Tension 197
Adjusting Tension 198
Track Removal And Installation 199
Idler (Front) Removal And Installation 201
Idler (Rear) Removal And Installation 201
Tensioner Disassembly And Assembly 202
Roller Removal And Installation 202
Sprocket Removal And Installation 203
Carriage Removal And Installation 204
Track Damage Identification 205
MAINFRAME 215
BOB-TACH 217
Removal And Installation 217
Seal Removal And Installation 218
Lever And Wedge Disassembly And Assembly 219
COMMON INDUSTRY INTERFACE (CII) 221
CII – Removal And Installation 221
CII – Seal Removal And Installation 222
CII – Lever And Wedge Disassembly And Assembly 223
LIFT ARMS 225
Removal And Installation 225
REAR DOOR 227
Removal And Installation 227
Latch Removal And Installation 228
Bumper (Adjusting) 228
FUEL TANK 229
Removal And Installation 229
Fuel Level Sender Removal And Installation 231
INSTRUMENT PANEL 233
Removal And Installation 233
GRAB BAR 235
Removal And Installation 235
HOOD 237
Removal And Installation 237
Disassembly And Assembly 238
Latch Removal And Installation 239
Striker (Adjusting) 239
BOTTOM ACCESS PANEL 241
Removal And Installation 241
OPERATOR PLATFORM 243
Removal And Installation 243
Operator Cushion Removal And Installation 244
Continuous Flow Shutoff System Pedal Removal And Installation 244
ELECTRICAL SYSTEM AND ANALYSIS 245
ELECTRICAL SCHEMATICS 247
ELECTRICAL SYSTEM INFORMATION 253
Glossary Of Electrical Symbols 253
Description 256
Fuse And Relay Location / Identification 256
Troubleshooting 257
Solenoid Testing 258
BATTERY 259
Battery Maintenance 259
Maintaining Battery Charge Level 259
Battery Service During Machine Storage 259
Battery Testing 260
Battery Charging 260
Removal And Installation 261
Using A Booster Battery (Jump Starting) 262
ALTERNATOR 263
Belt Adjustment 263
Belt Replacement 263
Description 264
Alternator Output Test 265
Full Field Test 265
Alternator Voltage Testing 266
Removal And Installation 267
Parts Identification 268
STARTER 269
Testing 269
Removal And Installation 270
Parts Identification 271
INSTRUMENT PANEL 273
Component Removal And Installation 273
NEUTRAL START SENSOR 275
Description 275
Removal And Installation 275
CONTINOUS FLOW SHUTOFF SYSTEM SENSOR 277
Description 277
Removal And Installation 278
Adjustment 279
Testing 279
ELECTRICAL / HYDRAULIC CONTROLS 281
Identification Chart 281
ELECTRIC COOLING FAN 283
Description 283
Removal And Installation 283
ENGINE SERVICE 285
ENGINE INFORMATION 287
Description 287
Specifications (Kubota® D902-EB) 288
Torque Values 292
Troubleshooting 293
Engine Removal And Installation 295
Engine Mount Replacement 299
Compression – Checking 300
ENGINE SPEED CONTROL 301
Removal And Installation 301
Disassembly And Assembly 302
Cable Removal And Installation 302
MUFFLER 305
Removal And Installation 305
AIR CLEANER 307
Housing Removal And Installation 307
ENGINE COOLING SYSTEM 309
Radiator Removal And Installation 309
Fan Blade Removal And Installation 312
Water Pump Removal And Installation 313
Water Pump Disassembly And Assembly 313
Thermostat Housing Removal And Installation 314
LUBRICATION SYSTEM 315
Oil Pan Removal And Installation 315
Oil Pump Removal And Installation 316
Oil Pump Inspection 316
Engine Oil Pressure – Testing 317
FUEL SYSTEM 319
Fuel Camshaft Removal And Installation 319
Fuel Camshaft Governor Disassembly And Assembly 319
Fuel Shutoff Solenoid – Checking 320
Fuel Shutoff Solenoid – Installation 321
Fuel Injection Pump Removal And Installation 323
Fuel Injection Pump – Timing 325
Fuel Injector Removal And Installation 327
Fuel Injector Nozzle Pressure – Checking 328
Nozzle Spray Condition 329
Valve Seat Tightness 330
CYLINDER HEAD 331
Glow Plugs – Testing 331
Glow Plugs Removal And Installation 331
Valve Clearance Adjustment 332
Valve Timing – Checking 333
Cylinder Head Removal And Installation 334
Cylinder Head Disassembly And Assembly 336
Cylinder Head – Servicing 336
Cylinder Head Top Clearance 337
Valve Guide – Checking 337
Reconditioning The Valve And Valve Seat 339
Valve Spring 340
Valve Tappets 341
Rocker Arm And Shaft – Checking 341
CRANKSHAFT AND PISTONS 343
Piston And Connecting Rod Removal And Installation 343
Piston And Connecting Rod – Servicing 346
Cylinder Bore – Checking 348
Connecting Rod Alignment 349
Crankshaft Gear Removal And Installation 349
Crankshaft And Bearings Removal And Installation 350
Crankshaft And Bearings – Servicing 353
CAMSHAFT AND TIMING GEARS 355
Timing Gearcase Cover Removal And Installation 355
Timing Gears Backlash – Checking 357
Idler Gear And Shaft Removal And Installation 357
Camshaft – Servicing 358
Idler Gear And Shaft Servicing 360
HYDRAULIC GEAR PUMP MOUNTING BRACKET 361
Removal And Installation 361
Hydraulic Gear Pump Coupler Removal And Installation 362
FLYWHEEL AND ENGINE MOUNTING BRACKET 363
Flywheel Removal And Installation 363
Ring Gear Removal And Installation 363
Engine Mounting Bracket Removal And Installation 364
SPECIFICATIONS 365
MINI TRACK LOADER SPECIFICATIONS 367
Dimensions (Narrow Track) 367
Dimensions (Wide Track) 368
Performance 369
Controls 369
Engine 369
Hydraulic System 370
Electrical 370
Drive System 370
Capacities 370
Tracks 371
Ground Pressure 371
TECHNICAL SERVICE GUIDE SPECIFICATIONS 373
Engine 373
Engine Torques 373
Cooling System 373
Electrical 373
Loader Torques 374
Hydraulic System 374
Fuel Consumption 374
TORQUE SPECIFICATIONS FOR BOLTS 375
Torque For General SAE Bolts 375
Torque For General Metric Bolts 376
HYDRAULIC CONNECTION SPECIFICATIONS 377
O-ring Face Seal Connection 377
Straight Thread O-ring Fitting 378
Tubelines And Hoses 378
Flare Fitting 379
Port Seal Fitting 379
HYDRAULIC FLUID SPECIFICATIONS 381
Specifications 381
CONVERSIONS 383
Decimal And Millimeter Equivalent Chart 383
U S To Metric Conversion Chart 383
SERVICE TOOLS REQUIRED 385
Hydraulic Tools 385
Engine Tools 386
ALPHABETICAL INDEX 387

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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