Bobcat MT55 Mini Track Loader Operation & Maintenance Manual 6986858 – PDF DOWNLOAD

Description

Bobcat MT55 Mini Track Loader Operation & Maintenance Manual 6986858 – PDF DOWNLOAD

FILE DETAILS:

Bobcat MT55 Mini Track Loader Operation & Maintenance Manual 6986858 – PDF DOWNLOAD

Language : English
Pages : 128
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat MT55 Mini Track Loader Operation & Maintenance Manual 6986858 – PDF DOWNLOAD

INTRODUCTION :

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat machine. Read and understand this Operation & Maintenance Manual before operating your Bobcat machine. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your machine.

BEFORE OPERATION :

Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat MT55 Mini Track Loader Operation & Maintenance Manual 6986858 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 10
INTRODUCTION 10
Bobcat Company Is ISO 9001 Certified 10
MANUFACTURING LOCATIONS 10
North America 10
Czech Republic 10
SERIAL NUMBER LOCATIONS 11
Machine Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
MACHINE IDENTIFICATION 12
FEATURES, ACCESSORIES, AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Attachments 13
Bob-tach Compatible Attachments 13
Common Industry Interface Compatible Attachments 13
Buckets Available 14
SAFETY AND TRAINING RESOURCES 15
CALL BEFORE YOU DIG 15
BEFORE OPERATION 15
SAFE OPERATION IS THE OPERATOR’S RESPONSIBILITY 16
SAFE OPERATION NEEDS A QUALIFIED OPERATOR 17
A QUALIFIED OPERATOR MUST DO THE FOLLOWING 17
SILICA DUST EXPOSURE 18
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 20
PICTORIAL ONLY SAFETY SIGNS 21
MACHINE SIGNS (DECALS) 22
OPERATING INSTRUCTIONS 31
INTENDED USE 31
CONTROLS IDENTIFICATION 32
OPERATOR CONTROLS 33
Operator Controls Description 33
REVERSE STOP PANEL 33
Operating The Reverse Stop Panel 33
LIFT ARM BYPASS CONTROL 34
Operating The Lift Arm Bypass Control 34
ENGINE SPEED CONTROL 34
Operating Engine Speed Control 34
PARKING BRAKE 35
Operating The Parking Brake 35
DRIVING AND STEERING THE MACHINE 36
Operating The Machine 36
DRIVE / STEERING CONTROL TILT ADJUSTMENT 37
Operating The Drive / Steering Control Tilt Adjustment 37
REVERSE TRAVEL SPEED CONTROL LEVER 37
Operating The Reverse Travel Speed Control Lever 37
STOPPING THE MACHINE 38
Using The Drive / Steering Control To Stop The Machine 38
HYDRAULIC CONTROLS 39
Lift / Tilt Control Joystick Description 39
Lift Arm Operation 39
Lift Arm Float Position 39
Tilt Operation 39
Auxiliary Hydraulic Control Variable Flow 39
Auxiliary Hydraulic Control Continuous Flow 40
Auxiliary Hydraulic Mode Switch 40
Standard Auxiliary Quick Couplers 41
Relieve Hydraulic Pressure (Machine And Attachment) 41
ATTACHMENT CONTROL DEVICE (ACD) 42
Attachment Control Device (ACD) Description 42
RIDE-ON PLATFORM (HINGED) (OPTION) 43
Installing The Ride-On Platform (Hinged) (Option) Procedure 43
Using The Platform Procedure 43
DAILY INSPECTION 44
Daily Inspection And Maintenance 44
PRE-STARTING PROCEDURE 45
Pre-Starting Procedure 45
STARTING THE ENGINE 47
Starting Engine With Key Switch 47
Cold Temperature Starting 48
Warming The Hydraulic / Hydrostatic System 48
STOPPING THE ENGINE AND LEAVING THE MACHINE PROCEDURE 49
ATTACHMENTS 49
Choosing The Correct Bucket 49
Pallet Fork 50
Installing The Attachment (Bob-Tach) 50
Removing The Attachment (Bob-Tach) 51
Installing The Attachment (Common Industry Interface) 52
Removing The Attachment (Common Industry Interface) 53
OPERATING PROCEDURE 54
Inspect The Work Area 54
Basic Operating Instructions 54
Operating Near An Edge Or Water 54
Driving On Rough Terrain And Over Curbs 54
Driving With An Auger Attachment Installed 55
Operating With A Full Bucket 56
Operating With An Empty Bucket 56
TOWING THE MACHINE 57
Towing The Machine Procedure 57
LIFTING THE MACHINE 58
Four Point Lift 58
TRANSPORTING THE MACHINE 58
Loading And Unloading 58
Fastening The Machine 59
PREVENTIVE MAINTENANCE 60
MAINTENANCE SAFETY WARNINGS 60
MAINTENANCE SAFETY WARNINGS 61
SERVICE SCHEDULE 62
Maintenance Intervals 62
Service Schedule 62
LIFT ARM BYPASS CONTROL 65
Inspecting Lift Arm Bypass Control 65
REVERSE STOP PANEL 66
Inspecting The Reverse Stop Panel 66
LIFT AND TILT FUNCTION LOCKOUTS 66
Inspecting Lift And Tilt Function Lockouts 66
NEUTRAL START INTERLOCKS 67
Inspecting Traction Drive Interlock 67
Inspecting The Continuous Flow Shutoff Lever For Neutral Start Interlocks 67
Inspecting Auxiliary Hydraulic Interlock 68
AUXILIARY HYDRAULIC CONTROL SYSTEM 68
Inspecting The Continuous Flow Shutoff Lever For Auxiliary Hydraulic Control System 68
Inspecting The Auxiliary Hydraulic Mode Switch (If Equipped) 69
LIFT ARM SUPPORT 69
Installing Lift Arm Support 69
Removing Lift Arm Support 70
HOOD 70
Raising And Lowering The Hood 70
Striker Adjustment 71
REAR DOOR 71
Opening And Closing The Rear Door 71
Rear Door Striker Adjustment 72
Rear Door Bumper Adjustment 72
AIR CLEANER SERVICE 73
Replacing The Filter Elements 73
Replacing The Outer Filter 73
Replacing The Inner Filter 73
FUEL SYSTEM 74
Fuel Specifications 74
U S Standard (ASTM D975) 74
E U Standard (EN590) 74
Biodiesel Blend Fuel 74
Filling The Fuel Tank 75
Fuel Filter 75
Removing Water From Fuel Filter 76
Replacing The Fuel Filter Element 76
Removing Air From The Fuel System 76
ENGINE LUBRICATION SYSTEM 77
Checking And Adding Engine Oil 77
Engine Oil Chart 77
Removing And Replacing Oil And Filter 78
ENGINE COOLING SYSTEM 80
Cleaning Engine Cooling System 80
Checking Engine Coolant Level 80
Removing The Coolant 80
Replacing The Coolant 81
ELECTRICAL SYSTEM 82
Electrical System Description 82
Fuse And Relay Location 82
Fuse And Relay Identification 82
Battery Maintenance 83
Maintaining Battery Charge Level 84
Battery Maintainers 84
Battery Service During Machine Storage 84
Testing The Battery 84
Battery Charging 84
Using A Booster Battery (Jump Starting) 85
Removing And Installing The Battery 86
HYDRAULIC / HYDROSTATIC SYSTEM 87
Checking And Adding Hydraulic Fluid 87
Hydraulic Fluid Chart 88
Removing And Replacing Hydraulic / Hydrostatic Filter 88
Removing And Replacing Hydraulic Fluid 88
Hydraulic Reservoir Breather 89
SPARK ARRESTER MUFFLER 89
Cleaning Procedure 89
TRACK TENSION 90
Adjusting Track Tension 90
ALTERNATOR BELT 92
Alternator Belt Adjustment 92
Alternator Belt Replacement 92
DRIVE BELT 93
Drive Belt Description 93
Drive Belt Adjustment 93
TRACK ROLLER AND IDLER LUBRICATION 95
Track Roller And Idler Lubrication Procedure 95
MACHINE LUBRICATION 95
Lubricating Grease Fittings 95
Common Industry Interface Lubrication 97
Ride-On Platform Lubrication 97
Parking Brake Lubrication 97
PIVOT PINS 98
Inspecting And Maintaining Pivot Pins 98
BOB-TACH (HAND LEVER) 98
Inspecting And Maintaining The Bob-Tach 98
COMMON INDUSTRY INTERFACE 100
Inspecting And Maintaining Common Industry Interface 100
MACHINE STORAGE AND RETURN TO SERVICE 101
Machine Extended Storage Procedure 101
Machine Return To Service Procedure 101
MACHINE SIGN TRANSLATIONS 103
SERVICE SCHEDULE (7398764) 103
WARNING (6737039) 106
WARNING (6737040) 107
WARNING (6737041) 108
DANGER (6732142) 108
WARNING (6576048) 109
WARNING (6817225) 109
WARNING (6804233) 110
LIFT ARM SUPPORT (6737045) 110
SPECIFICATIONS 111
DIMENSIONS (NARROW TRACK) 111
PERFORMANCE 113
CONTROLS 114
ENGINE 115
HYDRAULIC SYSTEM 116
ELECTRICAL 117
DRIVE SYSTEM 118
CAPACITIES 119
TRACKS 120
GROUND PRESSURE 121
ALPHABETICAL INDEX 122

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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