Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual 6987370 – PDF DOWNLOAD

Description

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual 6987370 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual 6987370 – PDF DOWNLOAD

Language : English
Pages : 176
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual 6987370 – PDF DOWNLOAD

S/N AB6420001 & Above

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual 6987370 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Buckets Available 9
Attachments 9
SAFETY AND TRAINING RESOURCES 11
SAFETY INSTRUCTIONS 12
Before Operation 12
Safe Operation Is The Operator’s Responsibility 13
Safe Operation Needs A Qualified Operator 13
Avoid Silica Dust 14
FIRE PREVENTION 14
Maintenance 14
Operation 14
Electrical 14
Hydraulic System 15
Fueling 15
Starting 15
Spark Arrester Exhaust System 15
Welding And Grinding 15
Fire Extinguishers 15
PUBLICATIONS AND TRAINING RESOURCES 16
MACHINE SIGNS (DECALS) 17
Pictorial Only Safety Signs 19
OPERATING INSTRUCTIONS 21
INTENDED USE 24
INSTRUMENT PANEL IDENTIFICATION 25
Cab Light 26
Left Panel 27
Display Screen 29
Standard Key Panel 30
Keyless Start Panel 30
Deluxe Instrumentation Panel 31
Side Panel 32
Front Panel 32
CONTROL IDENTIFICATION 33
Standard Controls 33
Selectable Joystick Controls (SJC) 34
SEAT BAR RESTRAINT SYSTEM 35
Operation 35
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 36
Operation 36
LIFT ARM BYPASS CONTROL 37
Operation 37
PARKING BRAKE 37
Operation 37
TRACTION LOCK OVERRIDE 38
Operation 38
EMERGENCY EXIT 39
Rear Window 39
Front Door 39
BACK-UP ALARM SYSTEM 40
Description 40
Operation 40
ENGINE SPEED CONTROL 41
Operation 41
DRIVING AND STEERING THE LOADER 42
Available Control Configurations 42
Operation (Standard) 42
Operation (SJC) In ‘ISO’ Control Pattern 43
Operation (SJC) In ‘H’ Control Pattern 44
STOPPING THE LOADER 44
Using The Control Levers Or Joysticks 44
TWO-SPEED CONTROL 45
Description 45
Operation (SJC) 45
SPEED MANAGEMENT 46
Operation 46
Changing The Factory Default Setting 47
DRIVE RESPONSE 48
Description 48
Operation 48
STEERING DRIFT COMPENSATION 50
Description 50
Operation 50
LIFT AND TILT COMPENSATION 52
Description 52
Operation 52
HYDRAULIC CONTROLS 54
Description 54
Standard Controls 54
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 54
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 55
Hydraulic Bucket Positioning 55
Front Auxiliary Hydraulic Control Lockout 55
FRONT Auxiliary Hydraulics Operation (Variable Flow) 56
FRONT Auxiliary Hydraulics Operation (Continuous Flow) 57
Quick Couplers 58
Quick Coupler Troubleshooting 59
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 60
ATTACHMENT CONTROL DEVICE (ACD) 61
Description 61
DAILY INSPECTION 62
Daily Inspection And Maintenance 63
PRE-STARTING PROCEDURE 64
Entering The Loader 64
Operation & Maintenance Manual And Operator’s Handbook Locations 64
Seat Adjustment 65
Seat Belt Adjustment 66
Seat Bar 66
STARTING THE ENGINE 67
Standard Key Panel 67
Keyless Start Panel 69
Deluxe Instrumentation Panel 71
Cold Temperature Starting 73
Warming The Hydraulic / Hydrostatic System 73
MONITORING THE DISPLAY PANELS 74
Left Panel 74
Warning And Shutdown 74
STOPPING THE ENGINE AND LEAVING THE LOADER 75
Procedure 75
COUNTERWEIGHTS 76
Description 76
Effect On The Loader And Loader Operation 76
When To Consider Using Counterweights 76
When To Consider Removing Counterweights 76
Accessories That Affect Machine Weight 76
ATTACHMENTS 77
Choosing The Correct Bucket 77
Pallet Forks 77
Installing And Removing The Attachment (Hand Lever Bob-Tach) 78
Installing And Removing The Attachment (Power Bob-Tach) 80
OPERATING PROCEDURE 83
Inspect The Work Area 83
Basic Operating Instructions 83
Driving On Public Roads 83
Operating With A Full Bucket 84
Operating With An Empty Bucket 84
TOWING THE LOADER 85
Procedure 85
LIFTING THE LOADER 85
Single-Point Lift 85
TRANSPORTING THE LOADER ON A TRAILER 86
Loading And Unloading 86
Fastening 86
PREVENTIVE MAINTENANCE 87
MAINTENANCE SAFETY 90
SERVICE SCHEDULE 91
Chart 91
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 92
Inspecting The BICS™ (Engine STOPPED – Key ON) 92
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 92
Inspecting The Seat Bar Sensor (Engine RUNNING) 92
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 92
Inspecting The Lift Arm Bypass Control 92
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 92
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine RUNNING) 93
SEAT BAR RESTRAINT SYSTEM 94
Description 94
Inspecting 94
Maintaining 94
SEAT BELT 95
Inspection And Maintenance 95
LIFT ARM SUPPORT DEVICE 96
Installing 96
Removing 97
BACK-UP ALARM SYSTEM 98
Description 98
Inspecting 98
Adjusting Switch Position 98
OPERATOR CAB 99
Description 99
Raising 99
Lowering 100
Cab Door Sensor 102
REAR DOOR (TAILGATE) 103
Opening And Closing 103
Adjusting 103
REAR GRILLE 104
Removing 104
Installing 104
HEATING SYSTEM 105
Cleaning And Maintenance 105
Filters 105
Heater Coil 105
Troubleshooting 105
AIR CLEANER SERVICE 106
Replacing Filter Elements 106
FUEL SYSTEM 107
Fuel Specifications 107
Biodiesel Blend Fuel 107
Filling The Fuel Tank 108
Fuel Filter 109
Removing Air From The Fuel System 109
ENGINE LUBRICATION SYSTEM 110
Checking And Adding Engine Oil 110
Engine Oil Chart 110
Removing And Replacing Oil And Filter 111
ENGINE COOLING SYSTEM 112
Cleaning 112
Checking Level 112
Removing And Replacing Coolant 113
ELECTRICAL SYSTEM 114
Description 114
Fuse And Relay Location / Identification 114
Battery Maintenance 115
Maintaining Battery Charge Level 115
Battery Service During Machine Storage 115
Battery Testing 116
Battery Charging 116
Using A Booster Battery (Jump Starting) 117
Removing And Installing Battery 118
HYDRAULIC / HYDROSTATIC SYSTEM 119
Checking And Adding Fluid 119
Hydraulic / Hydrostatic Fluid Chart 119
Removing And Replacing Hydraulic Fluid 120
Removing And Replacing Hydraulic / Hydrostatic Filter 121
Removing And Replacing Case Drain Filters 122
Removing And Replacing Hydraulic Charge Filter 123
Breather Cap 123
SPARK ARRESTER MUFFLER 124
Cleaning Procedure 124
TIRE MAINTENANCE 125
Wheel Nuts 125
Rotating 125
Mounting 125
FINAL DRIVE TRANSMISSION (CHAINCASE) 126
Checking And Adding Oil 126
Removing And Replacing Oil 126
ALTERNATOR BELT 127
Belt Adjustment 127
Belt Replacement 127
DRIVE BELT 128
Belt Adjustment 128
Belt Replacement 128
LUBRICATING THE LOADER 129
Lubrication Locations 129
PIVOT PINS 131
Inspection And Maintenance 131
BOB-TACH (HAND LEVER) 132
Inspection And Maintenance 132
BOB-TACH (POWER) 133
Inspection And Maintenance 133
LOADER STORAGE AND RETURN TO SERVICE 134
Storage 134
Return To Service 134
SYSTEM SETUP AND ANALYSIS 135
DIAGNOSTIC SERVICE CODES 136
Viewing Service Codes 136
Service Codes List 137
CONTROL PANEL SETUP 142
Right Panel Setup (Deluxe Instrumentation Panel) 142
Attachment Control Information (Deluxe Instrumentation Panel) 143
PASSWORD SETUP (KEYLESS START PANEL) 144
Password Description 144
Changing The Owner Password 144
Password Lockout Feature 144
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 145
Password Description 145
Changing The Owner Password 145
Changing The User Passwords 146
Password Lockout Feature 146
MAINTENANCE CLOCK 147
Description 147
Setup 148
Reset 148
MACHINE SIGN TRANSLATIONS 149
MACHINE SIGN TRANSLATIONS 150
Service Schedule (6734534) 150
Danger (6702301) 153
Warning (6577754) 153
Danger (6702302) 153
Danger (6717343) 153
Warning (6579528) 154
Warning (6704786) 154
Warning (6728539) 155
Warning (6710358) 156
Danger (7170355) 156
Warning (6725370) 157
Warning (6737189) 157
Warning (6737248) 157
Lift Arm Support Device (6706558) 158
Warning (7131518) 159
Warning (7131519) 161
Important (6560573) 163
SPECIFICATIONS 164
(S100) LOADER SPECIFICATIONS 165
Machine Dimensions 165
Performance 166
Engine 166
Drive System 166
Controls 167
Hydraulic System 167
Electrical 168
Capacities 168
Tires 168
WARRANTY 169
WARRANTY 170
ALPHABETICAL INDEX 172

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V