Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN A8ET20001 & Above – PDF DOWNLOAD

Description

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN A8ET20001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN A8ET20001 & Above – PDF DOWNLOAD

Language : English
Pages : 172
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN A8ET20001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN A8ET20001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
Fluids, Lubricants And Fuel 7
SERIAL NUMBER LOCATIONS 8
Loader Serial Number 8
Engine Serial Number 8
LOADER IDENTIFICATION 9
FEATURES, ACCESSORIES AND ATTACHMENTS 10
Buckets Available 11
Attachments 11
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS) 19
Pictorial Only Safety Signs 21
MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS) 23
Pictorial Only Safety Signs 25
OPERATING INSTRUCTIONS 36
INTENDED USE 39
INSTRUMENT PANEL IDENTIFICATION 40
Cab Light 41
Left Panel 42
Display Screen 45
Standard Key Panel 46
Keyless Start Panel 46
Deluxe Instrumentation Panel 47
Side Panel 48
Front Panel 48
CONTROL IDENTIFICATION 49
Standard Controls 49
Selectable Joystick Controls (SJC) 50
SEAT BAR RESTRAINT SYSTEM 51
Operation 51
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 52
Operation 52
PARKING BRAKE 53
Operation 53
TRACTION LOCK OVERRIDE 53
Operation 53
ENGINE SPEED CONTROL 54
Operation 54
LIFT ARM BYPASS CONTROL 54
Operation 54
EMERGENCY EXIT 55
Rear Window 55
Front Door 55
BACK-UP ALARM SYSTEM 56
Description 56
Operation 56
DRIVING AND STEERING THE LOADER 57
Available Control Configurations 57
Operation (Standard) 57
Operation (SJC) In ‘ISO’ Control Pattern 58
Operation (SJC) In ‘H’ Control Pattern 59
STOPPING THE LOADER 59
Using The Control Levers Or Joysticks 59
TWO-SPEED CONTROL 60
Description 60
Operation (SJC) 60
SPEED MANAGEMENT 61
Operation 61
Changing The Factory Default Setting 62
DRIVE RESPONSE 63
Description 63
Operation 63
STEERING DRIFT COMPENSATION 65
Description 65
Operation 65
LIFT AND TILT COMPENSATION 67
Description 67
Operation 67
HYDRAULIC CONTROLS 69
Description 69
Standard Controls 69
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 69
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 70
Hydraulic Bucket Positioning 70
Front Auxiliary Hydraulic Control Lockout 70
FRONT Auxiliary Hydraulics Operation (Variable Flow) 71
FRONT Auxiliary Hydraulics Operation (Continuous Flow) 72
Quick Couplers 73
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 74
ATTACHMENT CONTROL DEVICE (ACD) 75
Description 75
DAILY INSPECTION 76
Daily Inspection And Maintenance 77
PRE-STARTING PROCEDURE 78
Entering The Loader 78
Operation & Maintenance Manual And Operator’s Handbook Locations 78
Seat Adjustment 79
Seat Belt Adjustment 80
Seat Bar 80
STARTING THE ENGINE 81
Standard Key Panel 81
Keyless Start Panel 83
Deluxe Instrumentation Panel 85
Cold Temperature Starting 87
Warming The Hydraulic / Hydrostatic System 87
MONITORING THE DISPLAY PANELS 88
Left Panel 88
Warning And Shutdown 88
STOPPING THE ENGINE AND LEAVING THE LOADER 89
Procedure 89
COUNTERWEIGHTS 90
Description 90
Effect On The Loader And Loader Operation 90
When To Consider Using Counterweights 90
When To Consider Removing Counterweights 90
Accessories That Affect Machine Weight 90
ATTACHMENTS 91
Choosing The Correct Bucket 91
Pallet Forks 91
Installing And Removing The Attachment (Hand Lever Bob-Tach) 92
Installing And Removing The Attachment (Power Bob-Tach) 94
OPERATING PROCEDURE 97
Inspect The Work Area 97
Basic Operating Instructions 97
Driving On Public Roads 97
Operating With A Full Bucket 98
Operating With An Empty Bucket 98
TOWING THE LOADER 99
Procedure 99
LIFTING THE LOADER 99
Single-Point Lift 99
TRANSPORTING THE LOADER ON A TRAILER 100
Loading And Unloading 100
Fastening 100
PREVENTIVE MAINTENANCE 101
MAINTENANCE SAFETY 104
SERVICE SCHEDULE 105
Chart 105
Inspection Checkbook 106
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 106
Inspecting The BICS™ (Engine STOPPED – Key ON) 106
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 106
Inspecting The Seat Bar Sensor (Engine RUNNING) 106
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 107
Inspecting The Lift Arm Bypass Control 107
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 107
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine RUNNING) 108
SEAT BAR RESTRAINT SYSTEM 109
Description 109
Inspecting 109
Maintaining 109
SEAT BELT 110
Inspection And Maintenance 110
LIFT ARM SUPPORT DEVICE 111
Installing 111
Removing 112
BACK-UP ALARM SYSTEM 113
Description 113
Inspecting 113
Adjusting Switch Position 113
OPERATOR CAB 114
Description 114
Raising 114
Lowering 115
Cab Door Sensor 116
REAR DOOR (TAILGATE) 117
Opening And Closing 117
Adjusting 117
REAR GRILLE 118
Removing 118
Installing 118
HEATING SYSTEM 119
Cleaning And Maintenance 119
Filters 119
Heater Coil 119
Troubleshooting 119
AIR CLEANER SERVICE 120
Replacing Filter Elements 120
FUEL SYSTEM 121
Fuel Specifications 121
Biodiesel Blend Fuel 121
Filling The Fuel Tank 122
Fuel Filter 123
Removing Air From The Fuel System 123
ENGINE LUBRICATION SYSTEM 124
Checking And Adding Engine Oil 124
Engine Oil Chart 124
Removing And Replacing Oil And Filter 125
ENGINE COOLING SYSTEM 126
Cleaning 126
Checking Level 126
Removing And Replacing Coolant 127
ELECTRICAL SYSTEM 128
Description 128
Fuse And Relay Location / Identification 128
Battery Maintenance 129
Using A Booster Battery (Jump Starting) 130
Removing And Installing Battery 131
HYDRAULIC / HYDROSTATIC SYSTEM 132
Checking And Adding Fluid 132
Hydraulic / Hydrostatic Fluid Chart 132
Removing And Replacing Hydraulic Fluid 133
Removing And Replacing Hydraulic / Hydrostatic Filter 134
Removing And Replacing Case Drain Filters 135
Removing And Replacing Hydraulic Charge Filter 136
Breather Cap 136
SPARK ARRESTER MUFFLER 137
Cleaning Procedure 137
TYRE MAINTENANCE 138
Wheel Nuts 138
Rotating 138
Mounting 138
FINAL DRIVE TRANSMISSION (CHAINCASE) 139
Checking And Adding Oil 139
Removing And Replacing Oil 139
ALTERNATOR BELT 140
Belt Adjustment 140
Belt Replacement 140
DRIVE BELT 141
Belt Adjustment 141
Belt Replacement 141
LUBRICATING THE LOADER 142
Lubrication Locations 142
PIVOT PINS 144
Inspection And Maintenance 144
BOB-TACH (HAND LEVER) 145
Inspection And Maintenance 145
BOB-TACH (POWER) 146
Inspection And Maintenance 146
LOADER STORAGE AND RETURN TO SERVICE 147
Storage 147
Return To Service 147
SYSTEM SETUP AND ANALYSIS 148
DIAGNOSTIC SERVICE CODES 149
Viewing Service Codes 149
Service Codes List 150
CONTROL PANEL SETUP 155
Right Panel Setup (Deluxe Instrumentation Panel) 155
Attachment Control Information (Deluxe Instrumentation Panel) 156
PASSWORD SETUP (KEYLESS START PANEL) 157
Password Description 157
Changing The Owner Password 157
Password Lockout Feature 157
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 158
Password Description 158
Changing The Owner Password 158
Changing The User Passwords 159
Password Lockout Feature 159
MAINTENANCE CLOCK 160
Description 160
Setup 160
Reset 160
SPECIFICATIONS 161
(S100) LOADER SPECIFICATIONS 162
Machine Dimensions 162
Performance 163
Engine 163
Drive System 163
Controls 164
Hydraulic System 164
Electrical 165
Capacities 165
Tyres 165
Environmental 166
Temperature Range 166
WARRANTY 167
WARRANTY 168
ALPHABETICAL INDEX 169

Need help? Contact: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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