Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN AB6411001 – AB6419999 – PDF DOWNLOAD

Description

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN AB6411001 – AB6419999 – PDF DOWNLOAD

FILE DETAILS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN AB6411001 – AB6419999 – PDF DOWNLOAD

Language : English
Pages : 152
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN AB6411001 – AB6419999 – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN AB6411001 – AB6419999 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
LOADER IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Buckets Available 13
Attachments 13
Special Applications Kit 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
INSTRUMENT PANEL IDENTIFICATION 29
Cab Light 29
Left Panel 30
Display Screen 32
Standard Key Panel 32
Deluxe Instrumentation Panel 33
Side Panel 34
Front Panel 34
CONTROL IDENTIFICATION 35
Standard Controls 35
SEAT BAR RESTRAINT SYSTEM 36
Operation 36
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 37
Operation 37
LIFT ARM BYPASS CONTROL 38
Operation 38
PARKING BRAKE 38
Operation 38
TRACTION LOCK OVERRIDE 38
Operation 38
EMERGENCY EXIT 39
Rear Window 39
Front Door 39
BACK-UP ALARM SYSTEM 40
Description 40
Operation 40
ENGINE SPEED CONTROL 40
Operation 40
DRIVING AND STEERING THE LOADER 41
Operation 41
Stopping The Loader 41
Using The Control Levers 41
HYDRAULIC CONTROLS 42
Description 42
Hydraulic Bucket Positioning 42
Front Auxiliary Hydraulic Control Lockout 42
FRONT Auxiliary Hydraulics Operation (Variable Flow) 43
FRONT Auxiliary Hydraulics Operation (Continuous Flow) 43
Quick Couplers 44
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 44
ATTACHMENT CONTROL DEVICE (ACD) 45
Description 45
DAILY INSPECTION 46
Daily Inspection And Maintenance 47
PRE-STARTING PROCEDURE 48
Entering The Loader 48
Operation & Maintenance Manual And Operator’s Handbook Locations 48
Seat Adjustment 49
Seat Belt Adjustment 50
Seat Bar 50
STARTING THE ENGINE 51
Standard Key Panel 51
Deluxe Instrumentation Panel 53
Cold Temperature Starting 55
Warming The Hydraulic / Hydrostatic System 55
MONITORING THE DISPLAY PANELS 56
Left Panel 56
Warning And Shutdown 56
STOPPING THE ENGINE AND LEAVING THE LOADER 57
Procedure 57
COUNTERWEIGHTS 58
Description 58
Effect On The Loader And Loader Operation 58
When To Consider Using Counterweights 58
When To Consider Removing Counterweights 58
Accessories That Affect Machine Weight 58
ATTACHMENTS 59
Choosing The Correct Bucket 59
Pallet Forks 59
Installing And Removing The Attachment 60
OPERATING PROCEDURE 63
Inspect The Work Area 63
Operating With A Full Bucket 63
Operating With An Empty Bucket 64
Filling And Emptying The Bucket 65
Leveling The Ground Using Float 66
Digging And Filling A Hole 66
TOWING THE LOADER 68
Procedure 68
LIFTING THE LOADER 68
Single Point Lift 68
TRANSPORTING THE LOADER ON A TRAILER 69
Loading And Unloading 69
Fastening 69
PREVENTIVE MAINTENANCE 71
MAINTENANCE SAFETY 75
SERVICE SCHEDULE 77
Chart 77
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 78
Inspecting The BICS (Engine STOPPED – Key ON) 78
Inspecting The Seat Bar Sensor (Engine RUNNING) 78
Inspecting The Traction Lock (Engine RUNNING) 78
Inspecting The Lift Arm Bypass Control 78
SEAT BAR RESTRAINT SYSTEM 79
Description 79
Inspecting 79
Maintaining 79
SEAT BELT 80
Inspection And Maintenance 80
LIFT ARM SUPPORT DEVICE 81
Installing 81
Removing 82
BACK-UP ALARM SYSTEM 83
Description 83
Inspecting 83
Adjusting Switch Position 83
OPERATOR CAB 84
Description 84
Raising 84
Lowering 85
Cab Door Sensor 86
REAR DOOR 87
Opening And Closing 87
Adjusting 87
REAR GRILL 88
Removing 88
Installing 88
HEATING SYSTEM 89
Cleaning And Maintenance 89
Filters 89
Heater Coil 89
Troubleshooting 89
AIR CLEANER SERVICE 90
Replacing Filter Elements 90
FUEL SYSTEM 91
Fuel Specifications 91
Biodiesel Blend Fuel 91
Filling The Fuel Tank 92
Fuel Filter 93
Removing Air From The Fuel System 93
ENGINE LUBRICATION SYSTEM 94
Checking And Adding Engine Oil 94
Engine Oil Chart 94
Removing And Replacing Oil And Filter 94
ENGINE COOLING SYSTEM 95
Cleaning 95
Checking Level 95
Removing And Replacing Coolant 96
ELECTRICAL SYSTEM 97
Description 97
Fuse And Relay Location / Identification 97
Battery Maintenance 98
Using A Booster Battery (Jump Starting) 99
Removing And Installing Battery 100
HYDRAULIC / HYDROSTATIC SYSTEM 101
Checking And Adding Fluid 101
Hydraulic / Hydrostatic Fluid Chart 101
Removing And Replacing Hydraulic Fluid 102
Removing And Replacing Hydraulic / Hydrostatic Filter 103
Removing And Replacing Case Drain Filters 104
Removing And Replacing Hydraulic Charge Filter 105
Breather Cap 105
SPARK ARRESTOR MUFFLER 106
Cleaning Procedure 106
TIRE MAINTENANCE 107
Wheel Nuts 107
Rotating 107
Mounting 107
FINAL DRIVE TRANSMISSION (CHAINCASE) 108
Checking And Adding Oil 108
Removing And Replacing Oil 108
ALTERNATOR BELT 109
Belt Adjustment 109
Belt Replacement 109
DRIVE BELT 110
Belt Adjustment 110
Belt Replacement 110
LUBRICATING THE LOADER 111
Lubrication Locations 111
PIVOT PINS 113
Inspection And Maintenance 113
BOB-TACH 114
Inspection And Maintenance 114
LOADER STORAGE AND RETURN TO SERVICE 115
Storage 115
Return To Service 115
SYSTEM SETUP & ANALYSIS 117
DIAGNOSTIC SERVICE CODES 119
Viewing Service Codes (Standard Key Panel) 119
Viewing Service Codes (Deluxe Instrumentation Panel) 119
Service Codes List 120
CONTROL PANEL SETUP 124
Right Panel Setup (Deluxe Instrumentation Panel) 124
Attachment Control Information (Deluxe Instrumentation Panel) 125
PASSWORD SETUP 126
Password Description 126
Changing The Owner Password 126
Changing The User Passwords 127
Password Lockout Feature 127
MAINTENANCE CLOCK 128
Description 128
Setup 128
Reset 128
MACHINE SIGN TRANSLATIONS 129
SERVICE SCHEDULE (6734534) 131
DANGER (6702301) 134
DANGER (6702302) 134
DANGER (6717343) 134
WARNING (6579528) 134
WARNING (6577754) 135
IMPORTANT (7139929) 135
WARNING (6737189) 135
WARNING (6728539) 136
DANGER (6809511) 137
WARNING (6704786) 137
LIFT ARM SUPPORT DEVICE (6706558) 138
WARNING (6733996) 139
WARNING (6710358) 139
WARNING (6725370) 139
SPECIFICATIONS 141
(S100) LOADER SPECIFICATIONS 143
Machine Dimensions 143
Performance 144
Engine 144
Controls 144
Drive System 145
Hydraulic System 145
Electrical 146
Capacities 146
Tires 146
WARRANTY 147
ALPHABETICAL INDEX 151

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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