Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN B4KH11001 & Above – PDF DOWNLOAD

Description

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN B4KH11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN B4KH11001 & Above – PDF DOWNLOAD

Language : English
Pages : 170
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN B4KH11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S100 Skid-Steer Loader Operation & Maintenance Manual SN B4KH11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
Fluids, Lubricants, And Fuel 7
SERIAL NUMBER LOCATIONS 8
Loader Serial Number 8
Engine Serial Number 8
LOADER IDENTIFICATION 9
FEATURES, ACCESSORIES, AND ATTACHMENTS 10
Buckets Available 11
Attachments 11
Special Applications Kit 12
Special Applications Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) 19
Pictorial Only Safety Signs 21
OPERATING INSTRUCTIONS 32
INTENDED USE 35
INSTRUMENT PANEL IDENTIFICATION 36
Overview 36
Cab Light 36
Left Panel 37
Display Screen 39
Standard Key Panel 40
Keyless Start Panel 40
Side Panel 41
Front Panel 41
CONTROL IDENTIFICATION 42
Standard Controls 42
Selectable Joystick Controls (SJC) 43
SEAT BAR RESTRAINT SYSTEM 44
Operation 44
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 45
Operation 45
PARKING BRAKE 46
Operation 46
TRACTION LOCK OVERRIDE 46
Operation 46
ENGINE SPEED CONTROL 47
Operation 47
LIFT ARM BYPASS CONTROL 47
Description 47
Operation 47
EMERGENCY EXIT 48
Rear Window 48
Front Door 48
BACK-UP ALARM SYSTEM 49
Description 49
Operation 49
DRIVING AND STEERING THE LOADER 50
Available Control Configurations 50
Operation (Standard) 50
Operation (SJC) In ‘ISO’ Control Pattern 51
Operation (SJC) In ‘H’ Control Pattern 52
STOPPING THE LOADER 53
Using The Control Levers Or Joysticks 53
TWO-SPEED CONTROL 53
Description 53
Operation (SJC) 53
SPEED MANAGEMENT 54
Description 54
Operation 54
Changing The Factory Default Setting 55
DRIVE RESPONSE 56
Description 56
Operation 56
STEERING DRIFT COMPENSATION 58
Description 58
Operation 58
LIFT AND TILT COMPENSATION 60
Description 60
Operation 60
HYDRAULIC CONTROLS 62
Description 62
Standard Controls 62
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 62
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 63
Hydraulic Bucket Positioning 63
Front Auxiliary Hydraulic Control Lockout 63
FRONT Auxiliary Hydraulics Operation 64
FRONT Auxiliary Hydraulics Operation (Continuous Flow) 65
Quick Couplers 66
Quick Coupler Troubleshooting 66
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 67
ATTACHMENT CONTROL DEVICE (ACD) 68
Description 68
DAILY INSPECTION 69
Daily Inspection And Maintenance 69
PRE-STARTING PROCEDURE 71
Entering The Loader 71
Operation & Maintenance Manual And Operator’s Handbook Locations 71
Seat Adjustment 72
Seat Belt Adjustment 73
Seat Bar 74
STARTING THE ENGINE 75
Standard Key Panel 75
Keyless Start Panel 77
Warming The Hydraulic / Hydrostatic System 79
Cold Temperature Starting 79
MONITORING THE DISPLAY PANELS 80
Left Panel 80
Warning And Shutdown 80
STOPPING THE ENGINE AND LEAVING THE LOADER 81
Procedure 81
COUNTERWEIGHTS 82
Description 82
Effect On The Loader And Loader Operation 82
When To Consider Using Counterweights 82
When To Consider Removing Counterweights 82
Accessories That Affect Machine Weight 82
ATTACHMENTS 83
Choosing The Correct Bucket 83
Pallet Fork Information 84
Inspecting Pallet Fork 84
Installing And Removing The Attachment (Hand Lever Bob-Tach) 85
Installing And Removing The Attachment (Power Bob-Tach) 88
OPERATING PROCEDURE 91
Inspect The Work Area 91
Basic Operating Instructions 91
Driving On Public Roads 91
Operating With A Full Bucket 92
Operating With An Empty Bucket 92
TOWING THE LOADER 93
Procedure 93
LIFTING THE LOADER 93
Single-Point Lift 93
TRANSPORTING THE LOADER ON A TRAILER 94
Loading And Unloading 94
Fastening 94
PREVENTIVE MAINTENANCE 95
SERVICE SCHEDULE 99
Maintenance Intervals 99
Inspection Checkbook 101
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 102
Inspecting The BICS™ (Engine STOPPED – Key ON) 102
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 102
Inspecting The Seat Bar Sensor (Engine RUNNING) 102
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 102
Inspecting The Lift Arm Bypass Control 102
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 103
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine RUNNING) 103
SEAT BAR RESTRAINT SYSTEM 104
Description 104
Inspecting 104
Maintaining 104
SEAT BELT 105
Inspection And Maintenance 105
LIFT ARM SUPPORT 106
Description 106
Installing 107
Removing 108
BACK-UP ALARM SYSTEM 109
Description 109
Inspection 109
Adjusting Switch Position 110
OPERATOR CAB 111
Description 111
Cab Door Sensor 111
Raising 112
Lowering 113
REAR DOOR (TAILGATE) 114
Opening And Closing 114
Adjusting 114
REAR GRILLE 115
Removing 115
Installing 115
HEATING SYSTEM 116
Cleaning And Maintenance 116
Filters 116
Heater Coil 116
Troubleshooting 116
ENGINE AIR CLEANER 117
Replacing Filters 117
FUEL SYSTEM 119
Fuel Specifications 119
Biodiesel Blend Fuel 119
Filling The Fuel Tank 120
Fuel Filters 121
Removing Air From The Fuel System 123
ENGINE LUBRICATION SYSTEM 124
Checking And Adding Engine Oil 124
Engine Oil Chart 124
Removing And Replacing Oil And Filter 125
ENGINE COOLING SYSTEM 126
Cleaning 126
Checking And Adding Coolant 127
Removing And Replacing Coolant 128
ELECTRICAL SYSTEM 129
Description 129
Fuse And Relay Location / Identification 129
Battery Maintenance 130
Maintaining Battery Charge Level 130
Battery Service During Machine Storage 130
Battery Testing 131
Battery Charging 131
Using A Booster Battery (Jump Starting) 132
Removing And Installing Battery 133
HYDRAULIC / HYDROSTATIC SYSTEM 134
Checking And Adding Fluid 134
Hydraulic / Hydrostatic Fluid Chart 134
Removing And Replacing Hydraulic Fluid 135
Removing And Replacing Hydraulic / Hydrostatic Filter 136
Removing And Replacing Case Drain Filters 137
Removing And Replacing Hydraulic Charge Filter 138
Replacing Reservoir Breather Cap 138
SPARK ARRESTER MUFFLER 139
Cleaning Procedure 139
TYRE MAINTENANCE 140
Wheel Nuts 140
Rotating 140
Mounting 140
FINAL DRIVE TRANSMISSION (CHAINCASE) 141
Checking And Adding Fluid 141
Removing And Replacing Fluid 141
ALTERNATOR BELT 142
Belt Adjustment 142
Belt Replacement 142
DRIVE BELT 143
Belt Adjustment 143
Belt Replacement 143
LUBRICATING THE LOADER 144
Lubrication Locations 144
Steering Lever Pivot Bearings 145
PIVOT PINS 146
Inspection And Maintenance 146
BOB-TACH (HAND LEVER) 147
Inspection And Maintenance 147
BOB-TACH (POWER) 148
Inspection And Maintenance 148
LOADER STORAGE AND RETURN TO SERVICE 149
Storage 149
Return To Service 149
SYSTEM SETUP AND ANALYSIS 150
DIAGNOSTIC SERVICE CODES 151
Viewing Service Codes 151
Service Codes List 151
PASSWORD SETUP (KEYLESS START PANEL) 157
Password Description 157
Changing The Owner Password 157
Password Lockout Feature 157
MAINTENANCE CLOCK 158
Description 158
Setup 158
Reset 158
SPECIFICATIONS 159
LOADER SPECIFICATIONS 160
Machine Dimensions 160
Performance 161
Engine 161
Drive System 162
Controls 162
Hydraulic System 163
Electrical System 164
Capacities 164
Tyres 165
Environmental 165
Temperature Range 165
WARRANTY 166
WARRANTY 167
ALPHABETICAL INDEX 168

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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